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US3963847A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface texture for fibrous boards

Assignee: Johns Manville Corp
•
Filing: 1974-12-23
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Granted: 1976-06-15
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Expires: 1994-12-23
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Abstract

Abstract An aesthetically pleasing texture is imparted to wet-laid fibrous mats by distributing a layer of solid expanded particles of synthetic thermoplastic resinous foamed material on the upper surface of the mat. The particles are then pressed into the wet lap to embed the particles in the fibrous material and the wet lap is subsequently heated to reduce the volume of the particles and leave depressions in the surface which result in a unique random surface texture.

Inventors

  • 👤 Fred C. Norgard

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 16:00
CPC Classifications
B; B44; B44C; B44C5/00; B44C5/04; D; D21; D21H; D21H27/00; D21H27/02; E; E04; E04F; E04F13/00; E04F13/07; E04F13/08; E04F13/16; D21H13/00; D21H13/36; D21H13/38; D21H13/40; D21H19/00; D21H19/10; D21H19/14; D21H19/20; D21H19/22; D21H21/00; D21H21/50; D21H21/56; D21H25/00; D21H25/04; D21H25/06; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24405; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24521; Y10T428/24612; Y10T428/24802; Y10T428/24893; Y10T428/24901; Y10T428/249921; Y10T428/249953; Y10T428/249971; Y10T428/249972; Y10T428/25; Y10T428/254

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 178 words
A fibrous board having a decorative, randomly textured surface on one face comprising: a water laid compressed mat of entangled fibers having one surface containing surface graders produced by a method comprising: a. forming a water laid lap of entangled fibers; b. substantially uniformly distributing a layer of discreet particles of a foamed synthetic organic thermoplastic resinous material on one surface of the water laid lap of entangled fibers such that most of the particles abut one another before pressing the wet lap; c. pressing the particles into the wet lap to embed the particles in the wet lap; and d. heating the wet lap to reduce the volume of the foam material and leave said craters in the surface which produce a unique random surface texture; with substantially all of said craters containing a small volume of said synthetic organic thermoplastic resinous material, and, said board containing in those areas where said particles did not abut, fibrous areas positioned between adjacent craters, the fibrous areas possessing a substantially rougher exterior surface than the walls of the craters.
Claim 2
Dependent Claim 178 words
A fibrous board having a decorative, randomly textured surface on one face comprising: a water laid compressed mat of entangled fibers having one surface containing surface graders produced by a method comprising: a. forming a water laid lap of entangled fibers; b. substantially uniformly distributing a layer of discreet particles of a foamed synthetic organic thermoplastic resinous material on one surface of the water laid lap of entangled fibers such that most of the particles abut one another before pressing the wet lap; c. pressing the particles into the wet lap to embed the particles in the wet lap; and d. heating the wet lap to reduce the volume of the foam material and leave said craters in the surface which produce a unique random surface texture; with substantially all of said craters containing a small volume of said synthetic organic thermoplastic resinous material, and, said board containing in those areas where said particles did not abut, fibrous areas positioned between adjacent craters, the fibrous areas possessing a substantially rougher exterior surface than the walls of the craters.
Claim 3
Dependent Claim 18 words
The fibrous board of claim 1 in which over 75% of the area of said surface comprises craters.
Claim 4
Dependent Claim 13 words
The fibrous board of claim 1 in which the thermoplastic material is polystyrene.
Claim 5
Dependent Claim 14 words
The fibrous board of claim 3 in which the fibers are mineral wool fibers.
Claim 6
Dependent Claim 24 words
The fibrous board of claim 4 in which a majority of the craters have a largest dimension of between about one-eighth and three-fourths inch.
Claim 7
Dependent Claim 24 words
The fibrous board of claim 1 in which the volume of the thermoplastic material comprises less than 50% of the volume of the crater.
Claim 8
Dependent Claim 23 words
The fibrous board of claim 1 in which the thermoplastic material is generally spherical and is located at the bottom of each crater.
Claim 9
Dependent Claim 26 words
The fibrous board of claim 1 including a surface layer of paint that covers the thermoplastic material and helps bond the thermoplastic material to the board.

References Cited (Backward Citations)

US1513620A Cited
US1898601A Cited
US2302020A Cited
US2838416A Cited
US2996389A Cited
US3176054A Cited
US3634562A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-06-15 1979-12-15 1980-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-06-15 1983-12-15 1984-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-06-15 1987-12-15 1988-06-15 $7700.00 Window Closed / Lapsed

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