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US3963458A Expired / Lapsed US ⏱️ 0.0 years remaining

Coated abrasive material

Assignee: Saint Gobain Abrasives Inc
•
Filing: 1973-09-20
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Granted: 1976-06-15
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Expires: 1993-09-20
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Abstract

Abstract Coated abrasive material is provided having coated on the adhesive bond a supersize layer which improves grinding and which is stabilized against thermal degradation during use of the abrasive material. This layer comprises an elastomeric material and a sufficient amount of antioxidant to limit oxidative degradation and, in the most preferred embodiment, an active solid, particulate filler. The presence of such a layer on articles manufactured from the coated abrasive material results in a much cooler grinding operation thereby reducing the conditions conducive to metal glazing and resulting in extended coated abrasive product life.

Inventors

  • 👤 Matthew T. Gladstone
  • 👤 Stanley J. Supkis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 23:56
CPC Classifications
B; B24; B24D; B24D3/00; B24D3/001; B24D3/002; B24D3/004

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 214 words
In coated abrasive material comprising a flexible backing member, an adhesive bond on the front surface of said backing member, and abrasive grains firmly affixed by the adhesive bond to the backing member, a multiplicity of said abrasive grains extending outwardly from the adhesive bond, the improvement comprising a supersize coating over the adhesive bond which adhesive bond comprises a maker adhesive and a size adhesive, the size adhesive at least comprising a first heat hardened resinous composition, and said supersize coating over said heat hardened coating comprising a dried, fused, elastomeric material selected from the group consisting of polymers of a monomer which when polymerized results in substantial residual unsaturation and copolymers of such aforementioned monomer with at least one monomer copolymerizable therewith, said elastomeric material being active in increasing the cutting ability of the coated abrasive material, and said coating including a sufficient amount of antioxidant therein, at least 4% by weight, said antioxidant selected from the group consisting of napthylamines, alkylated phenols, polyalkyl polyphenols, hydroquinones, and mixtures thereof whereby said elastomeric material is stabilized against decomposition by heat generated while the coated abrasive material is being used, said supersize coat including a solid particulate metal fluoride grinding aid in an amount not more than 60% of the total supersize coating weight.
Claim 2
Dependent Claim 214 words
In coated abrasive material comprising a flexible backing member, an adhesive bond on the front surface of said backing member, and abrasive grains firmly affixed by the adhesive bond to the backing member, a multiplicity of said abrasive grains extending outwardly from the adhesive bond, the improvement comprising a supersize coating over the adhesive bond which adhesive bond comprises a maker adhesive and a size adhesive, the size adhesive at least comprising a first heat hardened resinous composition, and said supersize coating over said heat hardened coating comprising a dried, fused, elastomeric material selected from the group consisting of polymers of a monomer which when polymerized results in substantial residual unsaturation and copolymers of such aforementioned monomer with at least one monomer copolymerizable therewith, said elastomeric material being active in increasing the cutting ability of the coated abrasive material, and said coating including a sufficient amount of antioxidant therein, at least 4% by weight, said antioxidant selected from the group consisting of napthylamines, alkylated phenols, polyalkyl polyphenols, hydroquinones, and mixtures thereof whereby said elastomeric material is stabilized against decomposition by heat generated while the coated abrasive material is being used, said supersize coat including a solid particulate metal fluoride grinding aid in an amount not more than 60% of the total supersize coating weight.
Claim 3
Dependent Claim 15 words
In coated abrasive material according to claim 1, said antioxidant being 4,4'-thiobis (6 tert-butyl m-cresol).
Claim 4
Dependent Claim 24 words
In coated abrasive material according to claim 1, said first mentioned monomer being selected from the group consisting of conjugated diolefins and homologues thereof.
Claim 5
Dependent Claim 13 words
In coated abrasive material according to claim 3, said conjugated diolefin being butadiene.
Claim 6
Dependent Claim 17 words
In coated abrasive material according to claim 4, said elastomeric material being essentially free of monomeric butadiene.
Claim 7
Dependent Claim 34 words
In coated abrasive material according to claim 1, wherein said elastomeric material is a copolymer, said first-mentioned monomer therein being no less than about 50% by weight of the total weight of the copolymer.
Claim 8
Dependent Claim 19 words
In coated abrasive material according to claim 6, said first-mentioned monomer being butadiene and said copolymerizable monomer being acrylonitrile.
Claim 9
Dependent Claim 19 words
In coated abrasive material according to claim 6, said first-mentioned monomer being butadiene and said copolymerizable monomer being styrene.
Claim 10
Dependent Claim 39 words
In coated abrasive material according to claim 6, wherein said copolymer comprises in addition to monomers of butadiene and acrylonitrile a monomeric member of the group consisting of ethylenically unsaturated monocarboxylic acids and partial esters of unsaturated polybasic acids.
Claim 11
Dependent Claim 39 words
In coated abrasive material according to claim 6, wherein said copolymer comprises in addition to monomers of butadiene and styrene a monomeric member of the group consisting of ethylenically unsaturated monocarboxylic acids and partial esters of unsaturated polybasic acids.
Claim 12
Dependent Claim 16 words
In coated abrasive material according to claim 1, said complex alkali metal fluoride being sodium borofluoride.
Claim 13
Dependent Claim 22 words
In coated abrasive material according to claim 1, said abrasive grain being selected from the class of medium and coarse grit grains.
Claim 14
Dependent Claim 17 words
In coated abrasive material according to claim 12, said abrasive grain being no finer than 150 grit.
Claim 15
Dependent Claim 21 words
In coated abrasive material according to claim 1, at least some of said abrasive grains being exposed at their outer tips.
Claim 16
Dependent Claim 13 words
In coated abrasive material according to claim 1, said heat-hardened resin comprising phenol-formaldehyde.
Claim 17
Dependent Claim 13 words
In coated abrasive material according to claim 15, said maker adhesive comprising phenol-formaldehyde.

References Cited (Backward Citations)

US2733987A Cited
US2406319A Cited
US2650158A Cited
US2822254A Cited
US2981615A Cited
US3402034A Cited
US3541739A Cited
US3619150A Cited
US3806956A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-06-15 1979-12-15 1980-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-06-15 1983-12-15 1984-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-06-15 1987-12-15 1988-06-15 $7700.00 Window Closed / Lapsed

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