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Oxidation-leaching of chalcopyrite

Assignee: Freeport Minerals Co
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Filing: 1974-02-27
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Granted: 1976-06-08
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Expires: 1994-02-27
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Abstract

Abstract A method is described for the oxidation-leaching of chalcopyrite concentrates at high temperatures and pressures for the extraction of copper values as copper sulfate in which temperatures are maintained between about 425° and 450°F, oxygen partial pressures of between about 50 and 200 psi are provided, and levels of acidity are permitted to increase above about 50 grams of H 2 SO 4 per liter in order to obtain maximum rates of extraction of virtually all of the copper. Thereafter, while maintaining the temperature and pressure at elevated levels, the acidity of the slurry is reduced to between about 10 and 40 grams of H 2 SO 4 per liter in order to obtain reduction of dissolved iron to optimal levels. The resulting slurry is then cooled and further processed for the production of a very pure copper sulfate solution.

Inventors

  • 👤 Freddie J. Touro

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 14:52
CPC Classifications
C; C22; C22B; C22B15/00; C22B15/0063; C22B15/0084; C22B15/0089; C01; C01G; C01G3/00; C01G3/10; C01G49/00; C01G49/02; C01G49/06; C22B15/0065; C22B15/0067; C22B15/0071; C22B15/0086; Y; Y02; Y02P; Y02P10/00; Y02P10/20

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 209 words
A process for the oxidation-leaching of chalcopyrite to produce a leach liquor containing at least about 87% of the copper in the chalcopyrite but less than 1.5 grams of iron per liter, comprising: introducing an aqueous slurry of chalcopyrite ore concentrate into an autoclave; treating, for approximately 5 to 15 minutes, the slurry in said autoclave at a temperature of about 425° to 450°F. and at an oxygen partial pressure of about 50 to 200 pounds per square inch while increasing the acid concentration of the slurry to a value in excess of about 50 grams of H 2 SO 4 per liter until at least about 87% of the copper in the concentrate is extracted as copper sulfate, the slurry having a dissolved iron concentration greater than about 1.5 grams per liter at the completion of the treatment; and then, reducing the acid concentration of the slurry to a final acid concentration of 10 to 40 grams of H 2 SO 4 per liter while it is still present in the autoclave and at a temperature of about 425° to 450°F. and an oxygen partial pressure of about 50 to 200 pounds per square inch, whereby iron is precipitated in the form of Fe 2 O 3 .
Claim 2
Dependent Claim 209 words
A process for the oxidation-leaching of chalcopyrite to produce a leach liquor containing at least about 87% of the copper in the chalcopyrite but less than 1.5 grams of iron per liter, comprising: introducing an aqueous slurry of chalcopyrite ore concentrate into an autoclave; treating, for approximately 5 to 15 minutes, the slurry in said autoclave at a temperature of about 425° to 450°F. and at an oxygen partial pressure of about 50 to 200 pounds per square inch while increasing the acid concentration of the slurry to a value in excess of about 50 grams of H 2 SO 4 per liter until at least about 87% of the copper in the concentrate is extracted as copper sulfate, the slurry having a dissolved iron concentration greater than about 1.5 grams per liter at the completion of the treatment; and then, reducing the acid concentration of the slurry to a final acid concentration of 10 to 40 grams of H 2 SO 4 per liter while it is still present in the autoclave and at a temperature of about 425° to 450°F. and an oxygen partial pressure of about 50 to 200 pounds per square inch, whereby iron is precipitated in the form of Fe 2 O 3 .
Claim 3
Dependent Claim 17 words
The process of claim 1 wherein the oxygen partial pressure is about 100 pounds per square inch.
Claim 4
Dependent Claim 28 words
The process of claim 1 wherein the acid concentration of the slurry is increased to between about 50 and 100 grams of H 2 SO 4 per liter.
Claim 5
Dependent Claim 18 words
A process as defined in claim 1 wherein said slurry is treated for about 6 to 13 minutes.

References Cited (Backward Citations)

US1111874A Cited
US2718455A Cited
US2686114A Cited
US2805936A Cited
US2871116A Cited
US2971835A Cited
US3174849A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-06-08 1979-12-08 1980-06-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-06-08 1983-12-08 1984-06-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-06-08 1987-12-08 1988-06-08 $7700.00 Window Closed / Lapsed

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