Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
180 words
Method of selectively etching wafers of semiconductor material, said method comprising the steps of: supplying a wafer of semiconductor material, wherein one side of said wafer is not to be etched; covering said side and at least a part of the peripheral edge therearound with a sheet of pliable plastic membrane such that said membrane conforms to the shape of said side and part of said edge and forms a seal therewith and said membrane does not contact the side of said wafer opposite said one side, said step of covering comprising the substeps of: placing said membrane on said one side; heating said membrane to enhance conformity and drawing a vacuum between said membrane and said wafer; applying mechanical pressure to said membrane to further promote uniformity; and cooling said membrane; and exposing the combination of said wafer and said membrane to an etchant so that said wafer, where exposed, is etched and said side of said wafer is not etched, and wherein said membrane and said etchant are selected so that said membrane is nonreactive with said etchant.
Claim 2
Dependent Claim
180 words
Method of selectively etching wafers of semiconductor material, said method comprising the steps of: supplying a wafer of semiconductor material, wherein one side of said wafer is not to be etched; covering said side and at least a part of the peripheral edge therearound with a sheet of pliable plastic membrane such that said membrane conforms to the shape of said side and part of said edge and forms a seal therewith and said membrane does not contact the side of said wafer opposite said one side, said step of covering comprising the substeps of: placing said membrane on said one side; heating said membrane to enhance conformity and drawing a vacuum between said membrane and said wafer; applying mechanical pressure to said membrane to further promote uniformity; and cooling said membrane; and exposing the combination of said wafer and said membrane to an etchant so that said wafer, where exposed, is etched and said side of said wafer is not etched, and wherein said membrane and said etchant are selected so that said membrane is nonreactive with said etchant.
Claim 3
Dependent Claim
28 words
A method according to claim 1 wherein said applying mechanical pressure step comprises urging said membrane against said wafer with a resilient roller to remove trapped gas bubbles.
Claim 4
Dependent Claim
39 words
A method according to claim 1 comprising, following said exposing step, the step of separating said wafer from said membrane by drawing said membrane over an edge, with said edge contacting the side of said membrane opposite said wafer.
Claim 5
Dependent Claim
20 words
A method according to claim 1 wherein said membrane is of a thickness of approximately 0.1 mil to 4 mils.
Claim 6
Dependent Claim
26 words
A method according to claim 9 wherein said wafer is silicon that is at least partially covered with silicon oxide and said etchant comprises hydrofluoric acid.
Claim 7
Dependent Claim
23 words
A method according to claim 1 wherein said wafer is silicon and said etchant comprises nitric acid, iodine, hydrofluoric acid and acetic acid.
Claim 8
Dependent Claim
18 words
A method according to claim 1 wherein said step of exposing comprises immersing said combination in said etchant.
Claim 9
Dependent Claim
44 words
A method according to claim 1 wherein said covering step comprises placing said wafer on a piece of porous material on a vacuum chuck so that said side is not in contact with said porous material and then placing said membrane over said wafer.
Claim 10
Dependent Claim
13 words
A method according to claim 8 wherein said porous material comprises filter paper.