US3950569A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method for preparing coatings with solid curable compositions containing styrene-allyl alcohol copolymer based polythiols
Assignee: WR Grace and Co
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Filing: 1973-12-18
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Granted: 1976-04-13
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Expires: 1993-12-18
Abstract
Abstract A method for preparing coatings, particularly imaged surfaces such as photoresists, printing plates, etc. which includes coating the surface of a substrate with a solid curable composition containing liquid polyene and solid styrene-allyl alcohol copolymer based polythiol components, curing the composition by exposing selected areas thereof to a free radical generating source, e.g. actinic radiation and removing, e.g., by dissolving, the uncured, unexposed areas of the curable composition to bare the underlying substrate. The solid polythiol is a reaction product of a copolymer of styrene-allyl alcohol and a mercaptocarboxylic acid, e.g. β-mercaptopropionic acid.
Inventors
- 👤 Charles R. Morgan
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 00:48
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/02; C08G75/04; C08G75/045; C08F; C08F8/00; C08F8/14; C08L; C08L81/00; C08L81/02; G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/0275
Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
158 words
A process which comprises: A. applying to the surface of a substrate a solid layer of a curable composition consisting essentially of 1. a liquid polyene containing at least 2 reactive unsaturated carbon to carbon bonds per molecule and having a viscosity in the range of about 0 to 20 million centipoises at 70°C; and 2. a solid polythiol which is a reaction product of a styrene-allyl alcohol copolymer and at least one mercaptocarboxylic acid, said polythiol containing at least 2 thiol groups per molecule, the total combined functionality of (a) the reactive unsaturated carbon to carbon bonds per molecule and (b) the thiol groups in the polythiol being greater then 4; B. exposing selected areas of said composition to a free radical generator, thereby curing the exposed areas of said composition; and C. removing the unexposed uncured areas of the curable composition, thereby baring the surface of said substrate beneath the removed uncured areas of the composition.
Claim 2
Dependent Claim
158 words
A process which comprises: A. applying to the surface of a substrate a solid layer of a curable composition consisting essentially of 1. a liquid polyene containing at least 2 reactive unsaturated carbon to carbon bonds per molecule and having a viscosity in the range of about 0 to 20 million centipoises at 70°C; and 2. a solid polythiol which is a reaction product of a styrene-allyl alcohol copolymer and at least one mercaptocarboxylic acid, said polythiol containing at least 2 thiol groups per molecule, the total combined functionality of (a) the reactive unsaturated carbon to carbon bonds per molecule and (b) the thiol groups in the polythiol being greater then 4; B. exposing selected areas of said composition to a free radical generator, thereby curing the exposed areas of said composition; and C. removing the unexposed uncured areas of the curable composition, thereby baring the surface of said substrate beneath the removed uncured areas of the composition.
Claim 3
Dependent Claim
16 words
The process according to claim 1 wherein at least the surface of said substrate is metallic.
Claim 4
Dependent Claim
31 words
The process according to claim 2 wherein said surface is an etchable metal, further including the step of (D) etching the exposed metallic areas of said substrate to the desired depth.
Claim 5
Dependent Claim
25 words
The process according to claim 1 further including the step of (D) depositing a layer of a metal onto the bared areas of said surface.
Claim 6
Dependent Claim
15 words
The process of claim 4 wherein the surface of said substrate is an etchable metal.
Claim 7
Dependent Claim
36 words
The process according to claim 5 further including (E) the step of removing the cured portion of said etchable metal composition from said surface; and (F) etching the unprotected unplated areas of said etchable metal surface.
Claim 8
Dependent Claim
18 words
The process of claim 3 further including the step of (E) removing the cured areas of said composition.
Claim 9
Dependent Claim
18 words
The process of claim 4 further including the step of (E) removing the cured composition from said substrate.
Claim 10
Dependent Claim
13 words
The process of claim 1 wherein the free radical generator is actinic radiation.
Claim 11
Dependent Claim
32 words
The process of claim 1 wherein said composition contains 0.005 to 50 parts by weight of a photocuring rate accelerator based on 100 parts by weight of said polyene and said polythiol.
Claim 12
Dependent Claim
15 words
The process of claim 1 wherein the composition is applied to the surface by lamination.
Claim 13
Dependent Claim
23 words
The process of claim 1 wherein the composition is applied to the surface as a coating in solution and the solvent is removed.
Claim 14
Dependent Claim
63 words
A process of claim 1 wherein said polythiol is a reaction product of a styrene-allyl alcohol copolymer and at least one mercaptocarboxylic acid selected from the group consisting of mercaptoacetic acid, α-mercaptopropionic acid and β-mercaptopropionic acid; said styrene-allyl alcohol copolymer reactant having an equivalent weight of about 300 ± 130, and a hydroxyl group content from about 4 to 10 percent by weight.
Claim 15
Dependent Claim
14 words
The process of claim 6 wherein said etchable metal surface is a metal cladding.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-04-13 | 1979-10-13 | 1980-04-13 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-04-13 | 1983-10-13 | 1984-04-13 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-04-13 | 1987-10-13 | 1988-04-13 | $7700.00 | Window Closed / Lapsed |