Lpe technique for reducing edge growth

Claim 2

A liquid phase epitaxial growth technique comprising the steps of: a. in a controlled atmosphere, heating a source solution and a substrate until said solution is saturated; b. rapidly cooling said solution and substrate to a temperature at which said solution is supersaturated but heterogeneous nucleation in said solution does not occur; c. before bringing said solution and substrate into contact with one another, allowing sufficient time to elapse for convective equilibrium to be established in said solution; d. bringing said solution and substrate into contact with one another for a sufficient time period to allow an epitaxial layer of a desired thickness to be grown on said substrate; and e. during steps (c) and (d), maintaining substantially constant the temperature of said solution and substrate.

Claim 3

A liquid phase epitaxial growth technique used in conjunction with growth apparatus which includes a solution holder having at least one solution well therein and a substrate holder havng at least one recess therein, said holders being movable relative to one another to bring said at least one recess and said at least one well into substantial registration with one another, said technique comprising the steps of: a. placing a source solution into said at least one well and a substrate into said at least one recess; b. in a controlled atmosphere, heating said solution and substrate until said solution is saturated; c. rapidly cooling said solution and substrate to a temperature at which said solution is supersaturated but heterogeneous nucleation in said solution does not occur; d. before bringing said solution and substrate into contact with one another, allowing sufficient time to elapse for convective equilibrium to be established in said solution; e. moving said holders relative to one another to bring said solution and substrate into contact with one another so that an epitaxial layer is grown on said substrate; f. during steps (d) and (e), maintaining substantially constant the temperature of said solution and substrate so that convection currents in said solution are substantially reduced; and g. moving said holders relative to one another to remove said solution and layer from contact with one another.

Claim 4

A liquid phase epitaxial growth technique used in conjunction with growth apparatus which includes a solution holder having at least one solution well therein and a substrate holder havng at least one recess therein, said holders being movable relative to one another to bring said at least one recess and said at least one well into substantial registration with one another, said technique comprising the steps of: a. placing a source solution into said at least one well and a substrate into said at least one recess; b. in a controlled atmosphere, heating said solution and substrate until said solution is saturated; c. rapidly cooling said solution and substrate to a temperature at which said solution is supersaturated but heterogeneous nucleation in said solution does not occur; d. before bringing said solution and substrate into contact with one another, allowing sufficient time to elapse for convective equilibrium to be established in said solution; e. moving said holders relative to one another to bring said solution and substrate into contact with one another so that an epitaxial layer is grown on said substrate; f. during steps (d) and (e), maintaining substantially constant the temperature of said solution and substrate so that convection currents in said solution are substantially reduced; and g. moving said holders relative to one another to remove said solution and layer from contact with one another.

Claim 5

The technique of claim 2 wherein said solution holder has a plurality of solution wells in tandem and including the steps of: placing source solutions in a plurality of said wells; and moving said holders relative to one another in step-wise fashion so that said substrate is brought into contact with each of said solutions sequentially, thereby to grow a plurality of epitaxial layers on said substrate.

Claim 6

The technique of claim 3 wherein said holder includes an additional well beyond the last well used to grow the last epitaxial layer on said substrate and including the steps of: placing a solution in said additional well effective to reduce radiant heat loss from the solution in said last well; and after the growth of said last layer moving the substrate quickly past said additional solution so that growth therefrom does not occur on said substrate.

Claim 7

The technique of claim 4 wherein the composition of said additional solution is substantially the same as that of said last solution.

Claim 8

The technique of claim 3 wherein said substrate holder has at least two recesses in tandem and including the steps of: placing a substrate in one of said recesses and a saturation seed in another of said recesses; and moving said holders relative to one another so that said saturation seed precedes said substrate into contact with each of said solutions for time periods effective to produce local liquidus equilibrium in each of said solutions.

Claim 9

The technique of claim 6 wherein the spacing between adjacent solutions, except for at least one pair, is uniform and substantially equal to the spacing between said recesses, and between said at least one pair there is a no-growth position at which said substrate is not in contact with any of said solutions, and including the steps of moving said holders relative to one another so that said substrate is in contact with a first solution of said pair while said saturation seed is located at said no-growth position; growing a layer which is so thin that, if said seed were in contact with a second solution of said pair, the period of contact between said seed and second solution would be insufficient to produce local liquidus equilibrium in said second solution; moving said holders relative to one another so that said substrate is located at said no-growth position and said seed is in contact with said second solution for a time period sufficient to produce local liquidus equilibrium in said second solution; moving said holders relative to one another so that said substrate (with said thin layer thereon) is in contact with said second solution for a time period effective to grow another epitaxial layer on said thin layer without significantly dissolving portions of said thin layer.

Claim 10

The technique of claim 2, wherein said solutions comprise Group III(a)-V(a) compounds.

Claim 11

The technique of claim 8 wherein said solutions comprise Ga solutions effective to grow layers having compositions selected from the group consisting of GaAs, AlGaAs and AlGaAsP.

Claim 12

The technique of claim 9 wherein: in step (b) said heating produces a temperature in the range of about 750° to 850° C; in step (c) said cooling produces a temperature decrement in the range of about 2° to 10° C; and in step (d) the time elapsed exceeds about 75 seconds.