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Method for producing heat-insulating casting

Assignee: Toyota Motor Corp
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Filing: 1973-07-10
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Granted: 1976-02-24
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Expires: 1993-07-10
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Abstract

Abstract A method for producing a heat-insulating casting characterized by placing a flexible ceramic semifinished product having a smooth surface, a modulus of elasticity of 200-5000 Kg/mm 2 , a bending strength of 8-200 Kg/cm 2 , and a wall-thickness less than 1/4 of the inside diameter, inside a casting mold, and casting molten metal so as to enclose the ceramic semifinished product.

Inventors

  • 👤 Yasuhisa Kaneko
  • 👤 Yasuhiko Komatsu
  • 👤 Yoshihiro Hibino
  • 👤 Yasuo Okada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 04:03
CPC Classifications
F; F02; F02F; F02F1/00; F02F1/24; F02F1/26; F02F1/36; F02F1/38; B; B22; B22D; B22D19/00; B22D19/0009; B22D19/0018

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 64 words
A method for manufacturing heat-insulating castings comprising the steps of: setting a flexible semifinished ceramic product, having a smooth surface, an elastic modulus of 200 to 5,000 kg/mm 2 , a bending strength of 8 to 200 kg/cm 2 , and a wall-thickness less than 1/4 of its inside diameter, inside a casting mold and casting molten metal to enclose the ceramic semifinished product.
Claim 2
Independent Claim 64 words
A method for manufacturing heat-insulating castings comprising the steps of: setting a flexible semifinished ceramic product, having a smooth surface, an elastic modulus of 200 to 5,000 kg/mm 2 , a bending strength of 8 to 200 kg/cm 2 , and a wall-thickness less than 1/4 of its inside diameter, inside a casting mold and casting molten metal to enclose the ceramic semifinished product.
Claim 3
Dependent Claim 59 words
A method for manufacturing heat-insulating castings according to claim 1, comprising the further steps of: preparing a slip-like substance of ceramic material; pouring said ceramic material into a shaping mold; curing said ceramic material in said shaping mold; removing said ceramic material from said shaping mold; and drying said material under heated conditions to produce said semi-finished ceramic product.
Claim 4
Dependent Claim 47 words
The method according to claim 2 wherein said ceramic material is cured in said shaping mold for a period of between approximately 4 and 24 hours and said drying step includes heating said material for a preset time at a temperature of between approximately 70° and 200°C.
Claim 5
Dependent Claim 52 words
The method according to claim 3, wherein said drying step includes heating said material at said temperature of between approximately 70° and 200°C for approximately 24 hours and thereafter further heating said material for a period of between approximately 24 and 48 hours at a temperature of between approximately 850° and 1,550°C.
Claim 6
Dependent Claim 36 words
The method according to claim 4, wherein in said further heating step said ceramic material is heated to at least the casting temperature of said molten metal prior to casting said metal in said casting mold.

References Cited (Backward Citations)

US2745437A Cited
US3173451A Cited
US3568723A Cited
US3714971A Cited
US3718172A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-02-23 1979-08-25 1980-02-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-02-23 1983-08-25 1984-02-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-02-23 1987-08-25 1988-02-24 $7700.00 Window Closed / Lapsed

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