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US3939895A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for casting directionally solidified articles

Assignee: General Electric Co
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Filing: 1974-11-18
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Granted: 1976-02-24
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Expires: 1994-11-18
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Abstract

Abstract The invention relates to a method of casting superalloy articles and more particularly to directionally solidifying eutectic superalloy compositions to produce a composite structure of a superalloy matrix reinforced with aligned carbide fibers.

Inventors

  • 👤 Thomas F. Sawyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 21:10
CPC Classifications
B; B22; B22D; B22D27/00; B22D27/04; B22D27/045; C; C30; C30B; C30B11/00; C30B11/003

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 153 words
A method of producing a directionally solidified cast alloy article in a shell mold, said method comprising providing a mold having a cavity divided into an upper portion and a lower portion, said mold being disposed in a heating zone, placing one end of a longitudinal heat extractor element of said alloy into the lower portion of the cavity, said other end of said heat extractor extending therefrom and being exposed to a continuous flow of fluid coolant, heating said mold and said one end of said heat extractor placed therein at a temperature above the melting range of said alloy to melt a portion of said one end of the heat extractor, filling said mold with said alloy in a molten state, and controllably lowering said mold out of the heating zone to allow said mold and contents thereof to cool and to establish directional solidification of the alloy in said cavity.
Claim 2
Independent Claim 153 words
A method of producing a directionally solidified cast alloy article in a shell mold, said method comprising providing a mold having a cavity divided into an upper portion and a lower portion, said mold being disposed in a heating zone, placing one end of a longitudinal heat extractor element of said alloy into the lower portion of the cavity, said other end of said heat extractor extending therefrom and being exposed to a continuous flow of fluid coolant, heating said mold and said one end of said heat extractor placed therein at a temperature above the melting range of said alloy to melt a portion of said one end of the heat extractor, filling said mold with said alloy in a molten state, and controllably lowering said mold out of the heating zone to allow said mold and contents thereof to cool and to establish directional solidification of the alloy in said cavity.
Claim 3
Dependent Claim 12 words
The method of claim 1, wherein said alloy is a nickel-base superalloy.
Claim 4
Dependent Claim 24 words
The method of claim 2, wherein said alloy contains tantalum and carbon in an amount sufficient to form tantalum monocarbide fibers during directional solidification.
Claim 5
Dependent Claim 12 words
The method of claim 1, wherein said alloy is a cobalt-base superalloy.
Claim 6
Dependent Claim 24 words
The method of claim 4, wherein said alloy contains tantalum and carbon in an amount sufficient to form tantalum monocarbide fibers during directional solidification.
Claim 7
Dependent Claim 36 words
The method of claim 1, wherein said heat extractor is exposed to a continuous flow of water coolant and wherein the heat extractor is mounted to a moveable platform by means of a fluid tight seal.
Claim 8
Dependent Claim 16 words
The method of claim 1, wherein said mold is shaped to produce a gas turbine blade.

References Cited (Backward Citations)

US3170205A Cited
US3793012A Cited
US3847203A Cited
US3793013A Cited
US3857436A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-02-23 1979-08-25 1980-02-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-02-23 1983-08-25 1984-02-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-02-23 1987-08-25 1988-02-24 $7700.00 Window Closed / Lapsed

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