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US3935003A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for melting metal

Assignee: Kaiser Aluminum and Chemical Corp
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Filing: 1974-02-25
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Granted: 1976-01-27
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Expires: 1994-02-25
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Abstract

Abstract This invention relates to an improved method of melting metal, particularly reactive metals, such as aluminum, wherein heated molten metal is withdrawn from a first chamber and a portion of the withdrawn molten metal is transferred to a second chamber containing solid metal so as to melt same and a portion of the withdrawn metal is recirculated to the first chamber so as to maintain melt homogenuity therein.

Inventors

  • 👤 Theodore D. Steinke
  • 👤 Melvin A. Carter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 22:40
CPC Classifications
C; C22; C22B; C22B21/00; C22B21/0084; C22B9/00; F; F27; F27B; F27B19/00; F27B19/04

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 86 words
A method of melting metal comprising a. maintaining a body of molten metal in a heating chamber; b. withdrawing molten metal from said heating chamber; c. pumping a portion of said withdrawn molten metal to a melting chamber containing solid metal so as to melt said solid metal; d. pumping a portion of said withdrawn molten metal to said heating chamber so as to maintain a substantially homogeneous melt in said heating chamber; and e. returning molten metal from said melting chamber to said heating chamber.
Claim 2
Independent Claim 86 words
A method of melting metal comprising a. maintaining a body of molten metal in a heating chamber; b. withdrawing molten metal from said heating chamber; c. pumping a portion of said withdrawn molten metal to a melting chamber containing solid metal so as to melt said solid metal; d. pumping a portion of said withdrawn molten metal to said heating chamber so as to maintain a substantially homogeneous melt in said heating chamber; and e. returning molten metal from said melting chamber to said heating chamber.
Claim 3
Dependent Claim 10 words
The method of claim 1 wherein said metal is aluminum.
Claim 4
Dependent Claim 35 words
The method of claim 1 wherein the temperature differential between the molten metal withdrawn from said heating chamber and the molten metal returned from said melting chamber to said heating chamber is at least 10°F.
Claim 5
Dependent Claim 16 words
The method of claim 3 wherein the temperature differential is between about 50° and about 100°F.
Claim 6
Dependent Claim 36 words
The method of claim 1 wherein the amount of molten metal pumped to said melting chamber per minute is at least 2% of the total metal, both solid and liquid, in the heating and melting chambers.
Claim 7
Dependent Claim 36 words
The method of claim 1 wherein the amount of molten metal transferred to said melting chamber per minute is at least 10% of the total metal, both solid and liquid, in the heating and melting chambers.
Claim 8
Dependent Claim 29 words
The method of claim 1 wherein the amount of molten metal recirculated to said heating chamber is about 5-50% of the total molten metal withdrawn from said heating chamber.
Claim 9
Dependent Claim 29 words
The method of claim 1 wherein the amount of molten metal recirculated to said heating chamber is about 5-30% of the total molten metal withdrawn from said heating chamber.
Claim 10
Dependent Claim 29 words
The method of claim 1 wherein the oxide on the surface of the molten metal in said heating chamber is controlled to a thickness of less than 1/2 inch.
Claim 11
Dependent Claim 27 words
The method of claim 1 wherein the oxide on the surface of the molten metal in said heating chamber is controlled to less than 1/10 th inch.

References Cited (Backward Citations)

US2465544A Cited
US2528209A Cited
US3276758A Cited
US3272619A Cited
US3539169A Cited
US3417166A Cited
US3490896A Cited
US3411447A Cited
US3734719A Cited
US3770420A Cited
US3759635A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-01-26 1979-07-28 1980-01-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-01-26 1983-07-28 1984-01-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-01-26 1987-07-28 1988-01-27 $7700.00 Window Closed / Lapsed

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