Abstract Extensible structures are made by partially embedding a selected knitted glass fabric into a perhalopolyfluoroethylene polymer resin sheet. The embedding can be done by pressing the glass fabric into one surface of the sheet heated to a temperature at which it is soft. The resultant composite structure is thermoformable into such shapes as a dished head. The exposed surface of the glass fabric can be impregnated with a castable material useful for such purposes as adhering the composite structure to a substrate such as a metal surface or for reinforcing the composite structure. The composite structure instead of being thermoformed can be rolled and seamwelded into a cylinder shape which can be used as a cylindrical tank lining or as a duct.
A composite structure comprising a substantially flat thermoformable sheet of a melt-fabricable perhalopolyfluoroethylene polymer resin and a knitted fabric made of glass fiber yarn and at least one monofilament of a melt-fabricable perhalopolyfluoroethylene polymer resin, said fabric being partially embedded in a surface of said sheet.
Claim 2
Dependent Claim
46 words
A composite structure comprising a substantially flat thermoformable sheet of a melt-fabricable perhalopolyfluoroethylene polymer resin and a knitted fabric made of glass fiber yarn and at least one monofilament of a melt-fabricable perhalopolyfluoroethylene polymer resin, said fabric being partially embedded in a surface of said sheet.
Claim 3
Dependent Claim
18 words
The composite structure of claim 1 wherein said melt-fabricable perhalopolyfluoroethylene polymer resin is a melt-fabricable tetrafluoroethylene copolymer resin.
Claim 4
Dependent Claim
23 words
The composite structure of claim 2 wherein the melt-fabricable tetrafluoroethylene copolymer resin in the sheet and in the monofilament is a tetrafluoroethylene/hexafluoropropylene copolymer.
Claim 5
Dependent Claim
25 words
The composite structure of claim 2 wherein the melt-fabricable tetrafluoroethylene copolymer resin in the sheet and in the monofilament is a tetrafluoroethylene/perfluoro(propyl vinyl ether) copolymer.
Claim 6
Dependent Claim
23 words
The composite structure of claim 2 wherein the melt-fabricable tetrafluoroethylene copolymer resin in the sheet and in the monofilament is a tetrafluoroethylene/ethylene copolymer.
Claim 7
Dependent Claim
21 words
The composite structure of claim 1 and castable adhesive or thermosetting resin material embedded in the exposed surface of said fabric.
Claim 8
Dependent Claim
12 words
The composite structure of claim 6 wherein said castable material contains reinforcement.
Claim 9
Dependent Claim
16 words
The composite structure of claim 1 in the form of a liner for a dished head.
Claim 10
Dependent Claim
12 words
The composite structure of claim 1 in the form of a cylinder.
Claim 11
Dependent Claim
14 words
The composite structure of claim 1 having an extensibility of at least 10 percent.