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V-P-Zr Catalysts and method of preparation thereof in the absence of hydrogen halide

Assignee: Mobil Oil AS
•
Filing: 1974-04-17
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Granted: 1976-01-13
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Expires: 1994-04-17
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Abstract

Abstract V-P-Zr catalysts having high activity and selectivity and good physical strength for the oxidation of alkanes, cycloalkanes and mixtures rich in them to dicarboxylic acid anhydrides (e.g. maleic anhydride) are prepared by reacting an aqueous mixture of vanadium pentoxide and a hydroxy-or oxo- alkanoic acid or formaldehyde, a zirconium salt, and phosphoric acid.

Inventors

  • 👤 Anthony T. Jurewicz
  • 👤 Lewis Brewster Young

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 19:26
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16; C07C51/31; C07C51/313; B; B01; B01J; B01J23/00; B01J23/16; B01J23/20; B01J23/22; B01J27/00; B01J27/14; B01J27/186; B01J27/195; B01J27/198; C07C51/21; C07C51/215; C07C51/54

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 210 words
A method for preparing a vanadium-phosphorus-zirconium catalyst composite that consists essentially of: a forming an aqueous mixture of a vanadium compound selected from the group consisting of V 2 O 5 , VOCl 3 , VO(NO 3 ) 3 , NH 4 VO 3 , and VF 5 and a reactant selected from the group consisting of hydroxy-alkanoic acids having 2-3 carbon atoms and oxo-alkanoic acids having 2-3 carbon atoms in a ratio of said reactant to vanadium compound of between about 0.05 and about 1, refluxing said mixture for between about 0.5 hour and 5 hours; b adding a zirconium salt selected from the group consisting of ZrOCl 2 .sup.. 4H 2 O, ZrOCl 2 .sup.. 8H 2 O, ZrO(OAc) 2 .sup.. H.sub. 2 O, ZrCl 4 , Zr(OAc) 4 , Na 2 ZrCl 6 , and ZrOBr 2 .sup.. xH.sub. 2 O, in a Zr/V atomic ratio of between about 0.0025 and about 0.5, continuing refluxing for between about 0.5 hour and about 5 hours; c adding phosphoric acid or a compound hydrolyzable to phosphoric acid, in a P/V atomic ratio of between about 1.1/1 and about 1.5/1, continuing refluxing for between about 0.5 hour and about 5 hours to form a slurry; and d drying said slurry.
Claim 2
Independent Claim 210 words
A method for preparing a vanadium-phosphorus-zirconium catalyst composite that consists essentially of: a forming an aqueous mixture of a vanadium compound selected from the group consisting of V 2 O 5 , VOCl 3 , VO(NO 3 ) 3 , NH 4 VO 3 , and VF 5 and a reactant selected from the group consisting of hydroxy-alkanoic acids having 2-3 carbon atoms and oxo-alkanoic acids having 2-3 carbon atoms in a ratio of said reactant to vanadium compound of between about 0.05 and about 1, refluxing said mixture for between about 0.5 hour and 5 hours; b adding a zirconium salt selected from the group consisting of ZrOCl 2 .sup.. 4H 2 O, ZrOCl 2 .sup.. 8H 2 O, ZrO(OAc) 2 .sup.. H.sub. 2 O, ZrCl 4 , Zr(OAc) 4 , Na 2 ZrCl 6 , and ZrOBr 2 .sup.. xH.sub. 2 O, in a Zr/V atomic ratio of between about 0.0025 and about 0.5, continuing refluxing for between about 0.5 hour and about 5 hours; c adding phosphoric acid or a compound hydrolyzable to phosphoric acid, in a P/V atomic ratio of between about 1.1/1 and about 1.5/1, continuing refluxing for between about 0.5 hour and about 5 hours to form a slurry; and d drying said slurry.
Claim 3
Dependent Claim 11 words
The method of claim 1, wherein said reactant is glycolic acid.
Claim 4
Dependent Claim 12 words
The method of claim 1, wherein said zirconium salt is zirconyl acetate.
Claim 5
Dependent Claim 12 words
The method of claim 2, wherein said zirconium salt is zirconyl acetate.
Claim 6
Dependent Claim 11 words
The method of claim 1, wherein said reactant is pyruvic acid.

References Cited (Backward Citations)

US2773921A Cited
US3156705A Cited
US3156707A Cited
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US3684741A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-01-12 1979-07-14 1980-01-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-01-12 1983-07-14 1984-01-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-01-12 1987-07-14 1988-01-13 $7700.00 Window Closed / Lapsed

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