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US3929545A Expired / Lapsed US ⏱️ 0.0 years remaining

Pressure laminating method

Assignee: Wilsonart International Inc
•
Filing: 1974-05-23
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Granted: 1975-12-30
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Expires: 1994-05-23
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Abstract

Abstract A method for making a decorative pressure laminated article wherein a texturing sheet or a decorative sheet may be used as a carrier for the surface coating resin during manufacture. A novel product is also provided having a relatively heavy polyester or acrylic resin coating.

Inventors

  • 👤 Dyck Emil J Van
  • 👤 Jerry L Malina
  • 👤 Raymond E Schiller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 08:06
CPC Classifications
B; B32; B32B; B32B27/00; B27; B27N; B27N7/00; B27N7/005; B44; B44C; B44C5/00; B44C5/04; B44C5/0469; Y; Y10; Y10S; Y10S428/00; Y10S428/914; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1039; Y10T156/1041; Y10T428/00; Y10T428/24; Y10T428/24479

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 139 words
A METHOD OF MAKING A LAMINATED PRODUCT COMPRISING THE STEPS OF: A. IMPREGNATING A DECORATIVE SHEET WITH A LIQUID THERMOSETTING RESIN; B. DRYING SAID RESIN ON SAID DECORATIVE SHEET; C. COATING SAID IMPREGNATED SHEET ON ONE SIDE WITH A FLUID RADIATION-CURABLE RESINOUS MATERIAL CONSISTING OF 100 PERCENT REACTIVE SOLIDS; D. RADIATING SAID RESINOUS MATERIAL UNTIL IT ATTAINS A DIMENSIONALLY STABLE SEMISOLID STATE; E. IMPRESSING A REMOVABLE SHEET UPON SAID SEMISOLID MATERIAL WITH AT LEAST ONE PRESSURE ROLLER AT ABOUT 5 TO 150 POUNDS PER LINEAR INCH; F. PLACING THE SIDE OF SAID IMPREGNATED SHEET OPPOSITE SAID SEMISOLID MATERIAL INTO CONTACT WITH A SUBSTRATE; G. APPLYING HEAT AND PRESSURE TO SAID IMPREGNATED SHEET, REMOVABLE SHEET, SEMISOLID MATERIAL AND SUBSTRATE TO CURE SAID RESIN AND SEMISOLID MATERIAL AND BOND SAID DECORATIVE SHEET TO SAID SUBSTRATE; AND, H. REMOVING SAID REMOVABLE SHEET.
Claim 2
Independent Claim 139 words
A METHOD OF MAKING A LAMINATED PRODUCT COMPRISING THE STEPS OF: A. IMPREGNATING A DECORATIVE SHEET WITH A LIQUID THERMOSETTING RESIN; B. DRYING SAID RESIN ON SAID DECORATIVE SHEET; C. COATING SAID IMPREGNATED SHEET ON ONE SIDE WITH A FLUID RADIATION-CURABLE RESINOUS MATERIAL CONSISTING OF 100 PERCENT REACTIVE SOLIDS; D. RADIATING SAID RESINOUS MATERIAL UNTIL IT ATTAINS A DIMENSIONALLY STABLE SEMISOLID STATE; E. IMPRESSING A REMOVABLE SHEET UPON SAID SEMISOLID MATERIAL WITH AT LEAST ONE PRESSURE ROLLER AT ABOUT 5 TO 150 POUNDS PER LINEAR INCH; F. PLACING THE SIDE OF SAID IMPREGNATED SHEET OPPOSITE SAID SEMISOLID MATERIAL INTO CONTACT WITH A SUBSTRATE; G. APPLYING HEAT AND PRESSURE TO SAID IMPREGNATED SHEET, REMOVABLE SHEET, SEMISOLID MATERIAL AND SUBSTRATE TO CURE SAID RESIN AND SEMISOLID MATERIAL AND BOND SAID DECORATIVE SHEET TO SAID SUBSTRATE; AND, H. REMOVING SAID REMOVABLE SHEET.
Claim 3
Dependent Claim 22 words
The method of claim 1 wherein step (a) includes the application of said thermosetting resin to both sides of said decorative sheet.
Claim 4
Dependent Claim 23 words
The method of claim 1 wherein said removable sheet is embossed and imparts a textured appearance to the surface of said resinous material.
Claim 5
Dependent Claim 25 words
The method of claim 1 wherein said resinous material comprises an acrylic resin and said thermosetting resin comprises an isophthalic resin and a solid monomer.
Claim 6
Dependent Claim 12 words
The method of claim 4 wherein said solid monomer is diacetone acrylamide.
Claim 7
Dependent Claim 16 words
The method of claim 1 wherein said resinous material comprises a polyester resin and vinyl monomer.
Claim 8
Dependent Claim 19 words
The method of claim 6 wherein said polyester resin is an isophthalic resin and said vinyl monomer is styrene.
Claim 9
Dependent Claim 24 words
The method of claim 1 including the step of applying a release agent to said removable sheet before impressing it upon said semisolid material.

References Cited (Backward Citations)

US3049458A Cited
US3616028A Cited
US3551241A Cited
US3658620A Cited
US3713935A Cited
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US3661672A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-29 1979-06-30 1979-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-29 1983-06-30 1983-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-29 1987-06-30 1987-12-30 $7700.00 Window Closed / Lapsed

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