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US3929191A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for treating subterranean formations

Assignee: ExxonMobil Upstream Research Co
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Filing: 1974-09-25
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Granted: 1975-12-30
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Expires: 1994-09-25
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Abstract

Abstract Particles coated with a solid, fusible resin are placed in a subterranean formation. At formation conditions, the resin first melts or softens, and then cures to an insoluble, infusible state. This bonds the particles together forming a permeable, self-sustaining structure in or adjacent the formation. One preferred particle for use in the practice of this invention is a glass bead substrate with an outer layer composed of a solid, fusible, thermosetting resin.

Inventors

  • 👤 John Wayne Graham
  • 👤 Thomas Wayne Muecke
  • 👤 Jr Claude Everett Cooke

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 05:31
CPC Classifications
C; C09; C09K; C09K8/00; C09K8/60; C09K8/80; C09K8/805; C09K8/50; C09K8/504; C09K8/506; C09K8/508; C09K8/5086; C09K8/56; C09K8/62; E; E21; E21B; E21B43/00; E21B43/25; E21B43/26; E21B43/267

Claims Analysis

Total Claims: 41
Claim 1
Independent Claim 36 words
A METHOD OF TREATING A SUBSTERRANEAN FORMATION WHICH COMPRISES PLACING IN OR ADJACENT SAID FORMATION PARTICULATE MATERIAL COATED WITH A FUSIBLE, ONE-STEP, RESOLE-TYPE PHENOLIC RESIN AND THEREAFTER CAUSING SAID RESIN TO FUSE AND CURE TO AN
Claim 2
Independent Claim 36 words
A METHOD OF TREATING A SUBSTERRANEAN FORMATION WHICH COMPRISES PLACING IN OR ADJACENT SAID FORMATION PARTICULATE MATERIAL COATED WITH A FUSIBLE, ONE-STEP, RESOLE-TYPE PHENOLIC RESIN AND THEREAFTER CAUSING SAID RESIN TO FUSE AND CURE TO AN
Claim 3
Dependent Claim 43 words
A method as defined in claim 1 wherein the resin-coated particulate material is prepared by dissolving the resole type-resin in a solvent therefor, admixing the resultant solution with particulate material, and thereafter evaporating the solvent to form a hard shell resin-coated particulate material.
Claim 4
Dependent Claim 15 words
A method as defined in claim 2 wherein the resin is an alkaline-catalyzed phenol formaldehyde.
Claim 5
Dependent Claim 19 words
A method as defined in claim 2 wherein the resin is fusible at the normal temperature of said formation.
Claim 6
Dependent Claim 17 words
A method as defined in claim 2 wherein the resin is cured in a liquid hydrocarbon environment.
Claim 7
Dependent Claim 17 words
A method as defined in claim 2 wherein the resin is cured in a salt water environment.
Claim 8
Dependent Claim 27 words
A method as defined in claim 2 wherein the resin coating constitutes not less than 3 weight percent nor more than 8 weight percent of each particle.
Claim 9
Dependent Claim 18 words
A method as defined in claim 2 wherein the resin-coated particles further include an organo silicon coupling agent.
Claim 10
Dependent Claim 21 words
A method as defined in claim 1 wherein the resin coating constitutes not more than 8 weight percent of each particle.
Claim 11
Dependent Claim 18 words
A method as defined in claim 1 wherein the resin is cured with the particulate material under compression.
Claim 12
Dependent Claim 31 words
A method as defined in claim 1 wherein the particulate material is silica sand having a mesh size between about 6 and about 100 based on the U.S. Standard Sieve Series.
Claim 13
Dependent Claim 31 words
A method as defined in claim 1 wherein the particulate material is glass beads having a mesh size between about 6 and about 100 based on the U.S. Standard Sieve Series.
Claim 14
Dependent Claim 54 words
A method as defined in claim 1 wherein the resin-coated particles are prepared by reacting phenol and formaldehyde in the presence of a base catalyst to form a hard resin, dissolving the resin in a solvent which includes an organofunctional silane coupling agent, admixing the solution with particulate matter, and thereafter evaporating the solvent.
Claim 15
Dependent Claim 50 words
In a method of propping a fracture in subterranean formations, the improvement which comprises placing in said fracture particles coated with a solid thermosetting resin fusible at formation temperature, and thereafter causing said resin to fuse and cure to an infusible state to bond the particles in said fracture together.
Claim 16
Dependent Claim 50 words
In a method of propping a fracture in subterranean formations, the improvement which comprises placing in said fracture particles coated with a solid thermosetting resin fusible at formation temperature, and thereafter causing said resin to fuse and cure to an infusible state to bond the particles in said fracture together.
Claim 17
Dependent Claim 16 words
A method as defined in claim 14 wherein said resin is a one-step kesole-type phenolic resin.
Claim 18
Dependent Claim 24 words
A method as defined in claim 15 wherein the resin coating constitutes from about 3 to about 8 weight percent of the resin-coated particles.
Claim 19
Dependent Claim 37 words
A method as defined in claim 15 wherein the resin-coated particles are prepared by dissolving a solid one-step resole-type phenolic resin in a solvent therefor, admixing the resulting solution with particulate material, and thereafter evaporating the solvent.
Claim 20
Dependent Claim 25 words
A method as defined in claim 15 wherein the resin is the reaction product of phenol with formaldehyde in the presence of an alkaline catalyst.
Claim 21
Dependent Claim 16 words
A method as defined in claim 15 wherein the cure is effected solely by formation heat.
Claim 22
Dependent Claim 29 words
A method as defined in claim 15 wherein the particles are silica sand having a mesh size between about 6 and 100 based on the U.S. Standard Sieve Series.
Claim 23
Dependent Claim 20 words
A method as defined in claim 15 wherein the resin is cured at formation temperature with the particles under compression.
Claim 24
Dependent Claim 29 words
A method as defined in claim 15 wherein the particles are placed in the fracture in an aqueous carrier fluid having a salt content of at least 10,000 ppm.
Claim 25
Dependent Claim 21 words
A method as defined in claim 15 wherein the particles are placed in the formation in a liquid hydrocarbon carrier fluid.
Claim 26
Dependent Claim 31 words
A method as defined in claim 14 wherein the particles have a glass bead substrate having a mesh size between about 6 and 100 based on the U.S. Standard Sieve Series.
Claim 27
Dependent Claim 21 words
A method as defined in claim 24 wherein said glass bead is substantIally spherical with a minimum Krumbin roundness of 0.8.
Claim 28
Dependent Claim 20 words
A method as defined in claim 24 wherein said glass bead has a compressive strength of at least 100,000 psi.
Claim 29
Dependent Claim 17 words
A method as defined in claim 26 wherein said substrate has a specific gravity of approximately 2.6.
Claim 30
Dependent Claim 16 words
A method as defined in claim 24 wherein said resin is a one-step, resole-type phenolic resin.
Claim 31
Dependent Claim 15 words
A method as defined in claim 29 wherein said resin is an alkaline-catalyzed, phenol formaldehyde.
Claim 32
Dependent Claim 28 words
A method as defined in claim 29 wherein the resin coating constitutes not less than 3 weight percent nor more than 8 weight percent of said resin-coated particles.
Claim 33
Dependent Claim 21 words
A method as defined in claim 30 wherein said resin is bonded to said substrate with an organofunctional silane coupling agent.
Claim 34
Independent Claim 84 words
A method of fracturing a subterranean formation penetrated by a well which comprises injecting into said well a fracturing fluid to form a fracture in said formation; injecting into said formation a carrier fluid having suspended therein a proppant composed of particles coated with partially polymerized, hard shell, one-step resole-type phenolic resin which is curable to an infusible state at a temperature below that of the formation temperature; and thereafter permitting said resin to first melt and then cure thereby bonding said particles together.
Claim 35
Independent Claim 84 words
A method of fracturing a subterranean formation penetrated by a well which comprises injecting into said well a fracturing fluid to form a fracture in said formation; injecting into said formation a carrier fluid having suspended therein a proppant composed of particles coated with partially polymerized, hard shell, one-step resole-type phenolic resin which is curable to an infusible state at a temperature below that of the formation temperature; and thereafter permitting said resin to first melt and then cure thereby bonding said particles together.
Claim 36
Dependent Claim 17 words
A method as defined in claim 32 wherein the proppant is placed in said fracture in multilayers.
Claim 37
Independent Claim 76 words
A method for controlling the production of sand in a subterranean formation which comprises placing a filter bed of aggregate adjacent to said formation, said aggregate being sized to retard the production of formation sand and being a composite material comprising a substrate material coated with a hard, partially cured, one-step, resole-type phenolic resin, thereafter causing said resin to fuse and cure to an infusible state thereby bonding the aggregate together into a cohesive, permeable mass.
Claim 38
Independent Claim 76 words
A method for controlling the production of sand in a subterranean formation which comprises placing a filter bed of aggregate adjacent to said formation, said aggregate being sized to retard the production of formation sand and being a composite material comprising a substrate material coated with a hard, partially cured, one-step, resole-type phenolic resin, thereafter causing said resin to fuse and cure to an infusible state thereby bonding the aggregate together into a cohesive, permeable mass.
Claim 39
Dependent Claim 16 words
A method as defined in claim 34 wherein said resin is cured solely by formation heat.
Claim 40
Independent Claim 51 words
A method of gravel packing a well penetrating a subterranean formation which comprises placing a screen liner in said well, placing an aggregate including a solid resole-type phenolic resin in said well in surrounding relation to said liner, and thereafter causing said resin to fuse and cure to an infusible state.
Claim 41
Independent Claim 51 words
A method of gravel packing a well penetrating a subterranean formation which comprises placing a screen liner in said well, placing an aggregate including a solid resole-type phenolic resin in said well in surrounding relation to said liner, and thereafter causing said resin to fuse and cure to an infusible state.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-29 1979-06-30 1979-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-29 1983-06-30 1983-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-29 1987-06-30 1987-12-30 $7700.00 Window Closed / Lapsed

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