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US3923581A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a thermal display system

Assignee: Texas Instruments Inc
•
Filing: 1974-01-09
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Granted: 1975-12-02
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Expires: 1994-01-09
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Abstract

Abstract A thermal display system is described which comprises an array of semiconductor heater elements bonded to a ceramic substrate by a layer of epoxy of predetermined thickness. The thickness of the epoxy may be controlled by spacer means disposed in the epoxy between the silicon slice and the substrate. The spacer means may be particles of predetermined maximum size dispersed in the epoxy, may be protrusions from the ceramic substrate, or may be protrusions from the silicon slice. Methods are also described for fabricating each of the displays, including methods for controlling the thickness other than by the use of spacers.

Inventors

  • 👤 Thomas R Payne
  • 👤 Hubert R Plumlee
  • 👤 Millard M Judy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 16:55
CPC Classifications
H; H05; H05B; H05B3/00; H05B3/10; H05B3/12; H05B3/14; H05B3/148; B; B41; B41J; B41J2/00; B41J2/315; B41J2/32; B41J2/335; B41J2/34; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31515; Y10T428/31518

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 305 words
IN THE FABRICATION OF A THERMAL DISPLAY DEVICE INCLUDING A SUBSTRATE AND AN ARRAY MEMBER HAVING A PLURALITY OF SELECTIVELY ENERGIZABLE HEATER ELEMENTS AND ADAPTED TO BE CONNECTED TO THE SUBSTRATE WHICH SERVES AS A HEAT SINK SUBSTRATE COMPRISING: OF BONDING SAID ARRAY MEMBER TO SAID SUBSTRATE COMPRISING: APPLYING A QUANTITY OF UNCURED ADHESIVE MATERIAL AS A LAYER OF SUBSTANTIALLY UNIFORM THICKNESS TO A PREDETERMINED AREA OF A SURFACE OF ONE OF SAID SUBSTRATE AND SAID ARRAY MEMBER TO BE CONNECTED TO AN OPPOSED SURFACE OF THE OTHER OF SAID SUBSTRATE AND SAID ARRAY MEMBER, PLACING SAID ARRAY MEMBER AND SAID SUBSTRATE TOGETHER WITH THE OPPOSED SURFACES THEREOF IN JUXTAPOSITION AND THE LAYER OF UNCURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN, POSITIONING A TOOL HAVING A PLURALITY OF PROBES DISPOSED IN A SINGLE AND AT LEAST ONE OTHER PROBE HAVING ITS END POSITIONED ABOVE THE PLANE IN WHICH SAID PLURALITY OF PROBES ARE DISPOED BY A DISTANCE EQUAL TO THE PREDETERMINED THICKNESS OF SAID ARRAY MEMBER AND SAID LAYER OF ADHESIVE MATERIAL SUCH THAT SAID PLURALITY OF PROBES DISPOSED IN A SINGLE PLANE ARE LOCATED IN ENGAGEMENT WITH THE PORTION OF SAID SUBSTRATE SURFACE BOUNDING THE LAYER OF ADHESIVE MATERIAL AND SAID ARRAY MEMBER AND SAID AT LEAST ONE OTHER PROBE IS IN ENGAGEMENT WITH THE OPPOSITE SURFACE OF SAID ARRAY MEMBER; LOCATING THE OPPOSED SURFACES OF SAID ARRAY MEMBER AND SAID SUBSTRATE IN A PREDETERMINED RELATION WITH THE LAYER OF UNCURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN AND HAVING A PREDETERMINED UNIFORM THICKNESS BY PRESSING SAID TOOL AGAINST THE OPPOSITE SURFACE OF SAID ARRAY MEMBER AND SAID SUBSTRATE SURFACE, AND CURING THE ADHESIVE MATERIAL TO PRODUCE A BONDED CONNECTION BETWEEN SAID ARRAY MEMBER AND SAID SUBSTRATE WITH A LAYER OF CURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN OF A UNIFORM PREDETERMINED THICKNESS SO AS TO EXHIBIT UNIFORM THERMAL CONDUCTIVITY CHARACTERISTICS.
Claim 2
Dependent Claim 305 words
IN THE FABRICATION OF A THERMAL DISPLAY DEVICE INCLUDING A SUBSTRATE AND AN ARRAY MEMBER HAVING A PLURALITY OF SELECTIVELY ENERGIZABLE HEATER ELEMENTS AND ADAPTED TO BE CONNECTED TO THE SUBSTRATE WHICH SERVES AS A HEAT SINK SUBSTRATE COMPRISING: OF BONDING SAID ARRAY MEMBER TO SAID SUBSTRATE COMPRISING: APPLYING A QUANTITY OF UNCURED ADHESIVE MATERIAL AS A LAYER OF SUBSTANTIALLY UNIFORM THICKNESS TO A PREDETERMINED AREA OF A SURFACE OF ONE OF SAID SUBSTRATE AND SAID ARRAY MEMBER TO BE CONNECTED TO AN OPPOSED SURFACE OF THE OTHER OF SAID SUBSTRATE AND SAID ARRAY MEMBER, PLACING SAID ARRAY MEMBER AND SAID SUBSTRATE TOGETHER WITH THE OPPOSED SURFACES THEREOF IN JUXTAPOSITION AND THE LAYER OF UNCURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN, POSITIONING A TOOL HAVING A PLURALITY OF PROBES DISPOSED IN A SINGLE AND AT LEAST ONE OTHER PROBE HAVING ITS END POSITIONED ABOVE THE PLANE IN WHICH SAID PLURALITY OF PROBES ARE DISPOED BY A DISTANCE EQUAL TO THE PREDETERMINED THICKNESS OF SAID ARRAY MEMBER AND SAID LAYER OF ADHESIVE MATERIAL SUCH THAT SAID PLURALITY OF PROBES DISPOSED IN A SINGLE PLANE ARE LOCATED IN ENGAGEMENT WITH THE PORTION OF SAID SUBSTRATE SURFACE BOUNDING THE LAYER OF ADHESIVE MATERIAL AND SAID ARRAY MEMBER AND SAID AT LEAST ONE OTHER PROBE IS IN ENGAGEMENT WITH THE OPPOSITE SURFACE OF SAID ARRAY MEMBER; LOCATING THE OPPOSED SURFACES OF SAID ARRAY MEMBER AND SAID SUBSTRATE IN A PREDETERMINED RELATION WITH THE LAYER OF UNCURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN AND HAVING A PREDETERMINED UNIFORM THICKNESS BY PRESSING SAID TOOL AGAINST THE OPPOSITE SURFACE OF SAID ARRAY MEMBER AND SAID SUBSTRATE SURFACE, AND CURING THE ADHESIVE MATERIAL TO PRODUCE A BONDED CONNECTION BETWEEN SAID ARRAY MEMBER AND SAID SUBSTRATE WITH A LAYER OF CURED ADHESIVE MATERIAL INTERPOSED THEREBETWEEN OF A UNIFORM PREDETERMINED THICKNESS SO AS TO EXHIBIT UNIFORM THERMAL CONDUCTIVITY CHARACTERISTICS.

References Cited (Backward Citations)

US3546064A Cited
US3496333A Cited
US3808399A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-01 1979-06-02 1979-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-01 1983-06-02 1983-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-01 1987-06-02 1987-12-02 $7700.00 Window Closed / Lapsed

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