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US3919392A Expired / Lapsed US ⏱️ 0.0 years remaining

Abatement and selective recovery of acid gas emissions

Assignee: Research Cottrell Inc
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Filing: 1974-04-25
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Granted: 1975-11-11
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Expires: 1994-04-25
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Abstract

Abstract A process for the selective removal of hydrogen fluoride and sulfur dioxide from a gas stream is shown. The gas stream is passed through two crossflow sorption zones in series and is contacted therein with separate aqueous solutions of a basic material. In the first sorption zone the pH of the solution and the temperature of the gas stream are so maintained that only the hydrogen fluoride is removed. The soluble salt which forms is then reacted with calcium hydroxide to form insoluble calcium fluoride which is removed from the system; and the hydroxide solution is recycled to the first sorption zone. In the second sorption zone the gas stream from which the hydrogen fluoride has been removed is contacted with a second aqueous solution of a basic material under conditions conducive to the formation of the corresponding soluble sulfite salt. The solution of sulfite is then reacted with calcium hydroxide to form insoluble calcium sulfite which is recovered. The remaining aqueous solution of hydroxide is recycled to the second sorption zone.

Inventors

  • 👤 Aaron Joseph Teller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:09
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/46; B01D53/68; B01D53/48; B01D53/50; B01D53/501

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 357 words
A PROCESS FOR THE SELECTIVE AND SEPARATE REMOVAL OF HYDROGEN FLUORIDE AND SULFUR DIOXIDE FROM A GASEOUS MIXTURE COMPRISING THE STEPS OF: A. PASSING SAID GASEOUS MIXTURE THROUGH A FIRST SORPTIONZONE IN CROSSFLOW CONTACT WITH A FIRST AQUEOUS SOLUTION OF A BASIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF SODIUM HYDROXIDE, POTASSIUM HYDROXIDE, SODIUM CARBONATE, POTASSIUM CARBONATE AND MIXTURES THEREOF, WHILE MAINTAINING THE PH OF THE SOLUTION EFFLUENT FROM SAID FIRST SORPTION ZONE AT NOT GREATER THAN 6 AND MAINTAINING THE TEMPERATURE OF THE GASEOUS MIXTURE AT NOT GREATE THAN 100*F WHILE PASSING THROUGH SAID SORPTION ZONE SO AS TO SELECTIVELY REMOVE HYDROGEN FLUORIDE FROM THE GASEOUS MIXTURE AND FORM A SOLUBLE FLUORIDE SALT IN SAID FIRST AQUEOUS SOLUTION, B. RECOVERING SAID FIRST AQUEOUS SOLUTION TOGETHER WITH FLUORIDE DISSOLVED THEREIN AS A LIQUIID EFFLUENT FROM SAID FIRST SORPTION ZONE, C. DIVERTING A LARGE PORTION OF ABOUT 50-90 PERCENT OF SAID LIQUID EFFLUENT WILE PASSING THE REMAINING PORTION TO A REACTIN VESSEL FOR REACTION WITH CALCIUM HYDROXIDE, D. NEUTRALIZING A PORTION OF ABOUT 50-90 PERCENT OF THE FLLUORIDE INTRODUCED INTO THE REACTION VESSEL BY THE ADDITION OF CALCIUM HYDROXIDE TO PRECIPITATE CALCIUM FLUORIDE AND REGENERATE A HYDROXIDE SLUTION, E. SEPARATNG THE LIQUID AND PRECIPITATE FROM SAID REACTION VESSEL BY MECHANICAL MANS AND RECOVERING A SOLID-FREE HYDOXIDE SOLUTION, F. MIXING SAID RECOVERED, SOLIDS-FREE HYDROXIDE SOLUTION WITH AID DIVERTED LARGE PORTION OF SAID LIQUID EFFLUENT FROM SAID FIRST SORPTION ZONE, G. RECYCLING SAID MIXED SOLUTION AS THE AQUEOUS SOLUTION FOR SAID FIRST SORPTION ZONE, H. RECOVERING SAID GASEOUS MIXTURE FROM SAID FIRST SORPTION ZONE SUBSTANTIALLY FREE OF HDROGEN FLUORIDE AND PASSING IT THROUGH A SECOND SORPTION ZONE IN CROSSFLOW CONTACT WITH A SECOND AQUEOUS SOLUTION OF A BASIC COMPOUND SELECTD FROM THE GROUP CONSISTING OF SODIUM HYDROXIDE, POTASIUM HYROXIDE, SODIUM CARBONATE, POTASSIUM CARBONATE AND MIXTURES THEREOF, WHILE MAINTAINING THE PH OF THE SOLUTION EFFLUENT FROM SAID SECOND SCRUBBING BED AT BETWEEN 6 AND 16 SO AS TO SELECTIVELY REMOVE SULFUR DIOXIDE FROM THE GASEOUS MIXTURE AND FROM A SOLUBLE SULFITE SALT IN SAID AQUEOUS SOLUION, AND I. RECOVERING SAID GASEOUS MIXTURE SUBSTANTIALLY FREE OF BOTH HYDROGEN FLUORIDE AND SULFUR DIOXIDE.
Claim 2
Dependent Claim 357 words
A PROCESS FOR THE SELECTIVE AND SEPARATE REMOVAL OF HYDROGEN FLUORIDE AND SULFUR DIOXIDE FROM A GASEOUS MIXTURE COMPRISING THE STEPS OF: A. PASSING SAID GASEOUS MIXTURE THROUGH A FIRST SORPTIONZONE IN CROSSFLOW CONTACT WITH A FIRST AQUEOUS SOLUTION OF A BASIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF SODIUM HYDROXIDE, POTASSIUM HYDROXIDE, SODIUM CARBONATE, POTASSIUM CARBONATE AND MIXTURES THEREOF, WHILE MAINTAINING THE PH OF THE SOLUTION EFFLUENT FROM SAID FIRST SORPTION ZONE AT NOT GREATER THAN 6 AND MAINTAINING THE TEMPERATURE OF THE GASEOUS MIXTURE AT NOT GREATE THAN 100*F WHILE PASSING THROUGH SAID SORPTION ZONE SO AS TO SELECTIVELY REMOVE HYDROGEN FLUORIDE FROM THE GASEOUS MIXTURE AND FORM A SOLUBLE FLUORIDE SALT IN SAID FIRST AQUEOUS SOLUTION, B. RECOVERING SAID FIRST AQUEOUS SOLUTION TOGETHER WITH FLUORIDE DISSOLVED THEREIN AS A LIQUIID EFFLUENT FROM SAID FIRST SORPTION ZONE, C. DIVERTING A LARGE PORTION OF ABOUT 50-90 PERCENT OF SAID LIQUID EFFLUENT WILE PASSING THE REMAINING PORTION TO A REACTIN VESSEL FOR REACTION WITH CALCIUM HYDROXIDE, D. NEUTRALIZING A PORTION OF ABOUT 50-90 PERCENT OF THE FLLUORIDE INTRODUCED INTO THE REACTION VESSEL BY THE ADDITION OF CALCIUM HYDROXIDE TO PRECIPITATE CALCIUM FLUORIDE AND REGENERATE A HYDROXIDE SLUTION, E. SEPARATNG THE LIQUID AND PRECIPITATE FROM SAID REACTION VESSEL BY MECHANICAL MANS AND RECOVERING A SOLID-FREE HYDOXIDE SOLUTION, F. MIXING SAID RECOVERED, SOLIDS-FREE HYDROXIDE SOLUTION WITH AID DIVERTED LARGE PORTION OF SAID LIQUID EFFLUENT FROM SAID FIRST SORPTION ZONE, G. RECYCLING SAID MIXED SOLUTION AS THE AQUEOUS SOLUTION FOR SAID FIRST SORPTION ZONE, H. RECOVERING SAID GASEOUS MIXTURE FROM SAID FIRST SORPTION ZONE SUBSTANTIALLY FREE OF HDROGEN FLUORIDE AND PASSING IT THROUGH A SECOND SORPTION ZONE IN CROSSFLOW CONTACT WITH A SECOND AQUEOUS SOLUTION OF A BASIC COMPOUND SELECTD FROM THE GROUP CONSISTING OF SODIUM HYDROXIDE, POTASIUM HYROXIDE, SODIUM CARBONATE, POTASSIUM CARBONATE AND MIXTURES THEREOF, WHILE MAINTAINING THE PH OF THE SOLUTION EFFLUENT FROM SAID SECOND SCRUBBING BED AT BETWEEN 6 AND 16 SO AS TO SELECTIVELY REMOVE SULFUR DIOXIDE FROM THE GASEOUS MIXTURE AND FROM A SOLUBLE SULFITE SALT IN SAID AQUEOUS SOLUION, AND I. RECOVERING SAID GASEOUS MIXTURE SUBSTANTIALLY FREE OF BOTH HYDROGEN FLUORIDE AND SULFUR DIOXIDE.
Claim 3
Dependent Claim 47 words
The process of claim 1 additionally comprising the step of cooling said diverted large portion of said liquid effluent from said first sorption zone to a temperature below about 100*F. prior to mixing said diverted large portion of said liquid effluent with said recovered, solids-free hydroxide solution.
Claim 4
Dependent Claim 21 words
The process of claim 1 wherein said first aqueous solution of a basic compound is initially a solution of sodium hydroxide.
Claim 5
Dependent Claim 354 words
A process for the selective and separate removal of hydrogen fluoride and sulfur dioxide from a gaseous mixture comprising the steps of: a. passing said gaseous mixture through a first sorption zone in crossflow contact with a first aqueous solution of a basic compound selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and mixtures thereof, while maintaining the pH of the solution effluent from said first sorption zone at not greater than 6 and maintaining the temperature of the gaseous mixture at not greater than 100*F while passing through said sorption zone so as to selectively remove hydrogen fluoride from the gaseous mixture and form a soluble fluoride salt in said first aqueous solution; b. recovering said gaseous mixture substantially free of hydrogen fluoride and passing it through a second sorption zone in crossflow contact with a second aqueous solution of a basic compound selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and mixtures thereof, while maintaining the pH of the solution effluent from said second scrubbing bed at between 6 and 13 so as to selectively remove sulfur dioxide from the gaseous mixture and form a soluble sulfite salt in said second aqueous solution; c. recovering said second aqueous solution together with sulfite dissolved therein as a liquid effluent from said second sorption zone; d. diverting a large portion of about 50-90 percent of said liquid effluent while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; e. neutralizing a portion of about 50-90 percent of the sulfite introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium sulfite and regenerate a hydroxide solution; f. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; g. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said liquid effluent from said second sorption zone; h. recycling said mixed solution as the aqueous solution for said second sorption zone; and, i. recovering said gaseous mixture substantially free of both hydrogen fluoride and sulfur dioxide.
Claim 6
Dependent Claim 354 words
A process for the selective and separate removal of hydrogen fluoride and sulfur dioxide from a gaseous mixture comprising the steps of: a. passing said gaseous mixture through a first sorption zone in crossflow contact with a first aqueous solution of a basic compound selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and mixtures thereof, while maintaining the pH of the solution effluent from said first sorption zone at not greater than 6 and maintaining the temperature of the gaseous mixture at not greater than 100*F while passing through said sorption zone so as to selectively remove hydrogen fluoride from the gaseous mixture and form a soluble fluoride salt in said first aqueous solution; b. recovering said gaseous mixture substantially free of hydrogen fluoride and passing it through a second sorption zone in crossflow contact with a second aqueous solution of a basic compound selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and mixtures thereof, while maintaining the pH of the solution effluent from said second scrubbing bed at between 6 and 13 so as to selectively remove sulfur dioxide from the gaseous mixture and form a soluble sulfite salt in said second aqueous solution; c. recovering said second aqueous solution together with sulfite dissolved therein as a liquid effluent from said second sorption zone; d. diverting a large portion of about 50-90 percent of said liquid effluent while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; e. neutralizing a portion of about 50-90 percent of the sulfite introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium sulfite and regenerate a hydroxide solution; f. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; g. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said liquid effluent from said second sorption zone; h. recycling said mixed solution as the aqueous solution for said second sorption zone; and, i. recovering said gaseous mixture substantially free of both hydrogen fluoride and sulfur dioxide.
Claim 7
Dependent Claim 21 words
The process of claim 4 wherein said second aqueous solution of a basic compound is initially a solution of sodium hydroxide.
Claim 8
Dependent Claim 143 words
The process of claim 1 additionally comprising the steps of: a. recovering said second aqueous solution together with sulfite dissolved therein as a liquid effluent from said second sorption zone; b. diverting a large portion of about 50-90 percent of said liquid effluent while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; c. neutralizing a portion of about 50-90 percent of the sulfite introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium sulfite and regenerate a hydroxide solution; d. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; e. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said liquid effluent from said second sorption zone; and, f. recycling said mixed solution as the aqueous solution for said second sorption zone.
Claim 9
Dependent Claim 30 words
The process of claim 6 wherein said first aqueous solution of a basic compound and said second aqueous solution of a basic compound are both initially solutions of sodium hydroxide.
Claim 10
Dependent Claim 176 words
In a process for the removal of hydrogen fluoride from a gaseous mixture by contact with an aqueous solution of a basic compound so as to form a soluble fluoride salt therein wherein said solution containing dissolved fluoride salt is recovered and reacted with calcium hydroxide to precipitate calcium fluoride and regenerate the basic solution for recirculation, the improvement which comprises: a. diverting a large portion of about 50-90 percent of said recovered solution containing fluoride salt while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; b. neutralizing a portion of about 50-90 percent of the fluoride introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium fluoride and regenerate a hydroxide solution; c. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; d. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said recovered solution containing fluoride salt; and, e. recycling said mixed solution as said basic solution for contact with said gas stream.
Claim 11
Dependent Claim 176 words
In a process for the removal of hydrogen fluoride from a gaseous mixture by contact with an aqueous solution of a basic compound so as to form a soluble fluoride salt therein wherein said solution containing dissolved fluoride salt is recovered and reacted with calcium hydroxide to precipitate calcium fluoride and regenerate the basic solution for recirculation, the improvement which comprises: a. diverting a large portion of about 50-90 percent of said recovered solution containing fluoride salt while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; b. neutralizing a portion of about 50-90 percent of the fluoride introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium fluoride and regenerate a hydroxide solution; c. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; d. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said recovered solution containing fluoride salt; and, e. recycling said mixed solution as said basic solution for contact with said gas stream.
Claim 12
Dependent Claim 176 words
In a process for the removal of sulfur dioxide from a gaseous mixture by contact with an aqueous solution of a basic compound so as to form a soluble sulfite salt therein wherein said solution containing dissolved sulfite salt is recovered and reacted with calcium hydroxide to precipitate calcium sulfite and regenerate the basic solution for recirculation, the improvement which comprises: a. diverting a large portion of about 50-90 percent of said recovered solution containing sulfite salt while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; b. neutralizing a portion of about 50-90 percent of the sulfite introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium sulfite and regenerate a hydroxide solution; c. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; d. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said recovered solution containing sulfite salt; and, e. recycling said mixed solution as said basic solution for contact with said gas stream.
Claim 13
Dependent Claim 176 words
In a process for the removal of sulfur dioxide from a gaseous mixture by contact with an aqueous solution of a basic compound so as to form a soluble sulfite salt therein wherein said solution containing dissolved sulfite salt is recovered and reacted with calcium hydroxide to precipitate calcium sulfite and regenerate the basic solution for recirculation, the improvement which comprises: a. diverting a large portion of about 50-90 percent of said recovered solution containing sulfite salt while passing the remaining portion to a reaction vessel for reaction with calcium hydroxide; b. neutralizing a portion of about 50-90 percent of the sulfite introduced into the reaction vessel by the addition of calcium hydroxide to precipitate calcium sulfite and regenerate a hydroxide solution; c. separating the liquid and precipitate from said reaction vessel by mechanical means and recovering a solids-free hydroxide solution; d. mixing said recovered, solids-free hydroxide solution with said diverted large portion of said recovered solution containing sulfite salt; and, e. recycling said mixed solution as said basic solution for contact with said gas stream.

References Cited (Backward Citations)

US1271899A Cited
US1851418A Cited
US2813000A Cited
US3324630A Cited
US3514283A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-11-10 1979-05-12 1979-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-11-10 1983-05-12 1983-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-11-10 1987-05-12 1987-11-11 $7700.00 Window Closed / Lapsed

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