Patent US3909656A successfully refreshed from Google Patents.
← Back to Patent Explorer
US3909656A Expired / Lapsed US ⏱️ 0.0 years remaining

Layered, one-sided etched color selection electrode

Assignee: Zenith Electronics LLC
•
Filing: 1974-05-02
•
Granted: 1975-09-30
•
Expires: 1994-05-02
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A curved, layered color selection electrode for a color cathode ray tube, and a method of making same. The electrode has a curved, relatively thin metal aperture-defining layer susceptible of being etched by a first etchant, at least one intermediate layer bonded to the convex surface of the aperture-defining layer and a relatively thick substrate layer bonded to the convex surface of the intermediate layer. The intermediate layer is more easily etched by the first etchant than is the aperture-defining layer, while the substrate layer is susceptible of being etched by a second etchant to which the intermediate layer and the aperture-defining layer are relatively resistant. The electrode is etched through all layers from one side to form a pattern of apertures whose walls have a one-sided double etched profile, thereby providing less aperture undercutting than prior art onesided etched electrodes.

Inventors

  • 👤 Raymond M Stachniak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 14:19
CPC Classifications
H; H01; H01J; H01J29/00; H01J29/02; H01J29/06; H01J29/07; H01J9/00; H01J9/02; H01J9/14; H01J9/142

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 173 words
FOR USE IN A COLOR CATHODE RAY TUBE A CURVED, LAYERED MASK HAVING ELECTRON-TRANSMISSIVE APERTURES ETCHED ONLY FROM ITS CONCAVE SIDE, SAID MASK COMPRISING: A CURVED, RELATIVELY THIN NICKEL APERTURE-DEFINING LAYER SUSCEPTIBLE OF BEING ETCHED BY A FIRST ETCHMENT, AT LEAST ONE INTERMEDIATE LAYER COMPOSED OF AN IRON-NICKEL ALLOY BONDED TO THE CONVEX SURFACE OF THE APERTURE-DEFINING LAYER AND BEING MORE EASLY ETCHED BY THE FIRST ETCHANT THAN THE APERTURE-DEFINING LAYER AND A RELAVATIVELY THICK STEEL SUBSTRATE LAYER BONDED TO THE CONVEX SURFACE OF THE INTERMEDIATE LAYER AND SUSCEPTIBLE OF BEING ETCHED BY A SECOND ETCHANT TO WHICH THE IMTERMEDIATE LAYER AND THE APERTURE-DEFINING LAYER ARE RELATIVELY RESISTANT ALL LAYERS ARE ETCHED THROUGH, AT SELECTED LOCATIONS, WITH A PATTERN OF APERTURES WHOSE WALLS HAVE A ONE-SIDED DOUBLE-ETCHED PROFILE AS WOULD BE FORMED BY ETCHING FROM THE CONCAVE SID OF THE MASK FIRST THROUGH THE APERTURE-DEFINING LAYER AND THE INTERMEDIATE LAYER WITH SAID FIRST ETCHANT AND THEN THROUGH THE SUBSTRATE LAYER WITH SAID SECOND ETCHANT AT THE LOCATIONS PREVIOUSLY ETCHED BY SAID FIRST ETCHANT.
Claim 2
Dependent Claim 173 words
FOR USE IN A COLOR CATHODE RAY TUBE A CURVED, LAYERED MASK HAVING ELECTRON-TRANSMISSIVE APERTURES ETCHED ONLY FROM ITS CONCAVE SIDE, SAID MASK COMPRISING: A CURVED, RELATIVELY THIN NICKEL APERTURE-DEFINING LAYER SUSCEPTIBLE OF BEING ETCHED BY A FIRST ETCHMENT, AT LEAST ONE INTERMEDIATE LAYER COMPOSED OF AN IRON-NICKEL ALLOY BONDED TO THE CONVEX SURFACE OF THE APERTURE-DEFINING LAYER AND BEING MORE EASLY ETCHED BY THE FIRST ETCHANT THAN THE APERTURE-DEFINING LAYER AND A RELAVATIVELY THICK STEEL SUBSTRATE LAYER BONDED TO THE CONVEX SURFACE OF THE INTERMEDIATE LAYER AND SUSCEPTIBLE OF BEING ETCHED BY A SECOND ETCHANT TO WHICH THE IMTERMEDIATE LAYER AND THE APERTURE-DEFINING LAYER ARE RELATIVELY RESISTANT ALL LAYERS ARE ETCHED THROUGH, AT SELECTED LOCATIONS, WITH A PATTERN OF APERTURES WHOSE WALLS HAVE A ONE-SIDED DOUBLE-ETCHED PROFILE AS WOULD BE FORMED BY ETCHING FROM THE CONCAVE SID OF THE MASK FIRST THROUGH THE APERTURE-DEFINING LAYER AND THE INTERMEDIATE LAYER WITH SAID FIRST ETCHANT AND THEN THROUGH THE SUBSTRATE LAYER WITH SAID SECOND ETCHANT AT THE LOCATIONS PREVIOUSLY ETCHED BY SAID FIRST ETCHANT.
Claim 3
Dependent Claim 31 words
A mask as set forth in claim 1 having three layers wherein the aperture-defining layer is at least ten times as resistant to the first etchant as is the intermediate layer.
Claim 4
Dependent Claim 39 words
A mask as set forth in claim 1 wherein said aperture-defining layer has a thickness of from approximately 0.25 to 0.5 mils and the thickness of the entire mask is within the range of from 4 to 8 mils.
Claim 5
Dependent Claim 164 words
For use in a color cathode ray tube, a two-dimensionally curved, three-layered slot mask etched from only its concave side and having narrow but relatively strong tie bars, comprising: a curved, relatively thick steel substrate layer; an intermediate layer composed of an iron alloy bonded to the concave surface of the substrate layer; and a relatively thin, nickel slot-defining layer bonded to the concave surface of the intermediate layer, the material composition of the three layers being such that the slot-defining layer and the intermediate layer are both etchable by a first chemical etchant, but with the slot-defining layer being at least ten times as resistant to said first etchant as the intermediate layer, and with the substrate layer being etchable by a second etchant to which both the slot-defining layer and the intermediate layer are relatively highly resistant, thereby permitting slots to be etched through the three layers by successive application of said first and second etchants without severely undercutting the aperture walls.
Claim 6
Dependent Claim 164 words
For use in a color cathode ray tube, a two-dimensionally curved, three-layered slot mask etched from only its concave side and having narrow but relatively strong tie bars, comprising: a curved, relatively thick steel substrate layer; an intermediate layer composed of an iron alloy bonded to the concave surface of the substrate layer; and a relatively thin, nickel slot-defining layer bonded to the concave surface of the intermediate layer, the material composition of the three layers being such that the slot-defining layer and the intermediate layer are both etchable by a first chemical etchant, but with the slot-defining layer being at least ten times as resistant to said first etchant as the intermediate layer, and with the substrate layer being etchable by a second etchant to which both the slot-defining layer and the intermediate layer are relatively highly resistant, thereby permitting slots to be etched through the three layers by successive application of said first and second etchants without severely undercutting the aperture walls.

References Cited (Backward Citations)

US2663821A Cited
US2728008A Cited
US3174837A Cited
US3502942A Cited
US3753663A Cited
US3777203A Cited
US3777206A Cited
US3794873A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-29 1979-03-31 1979-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-29 1983-03-31 1983-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-29 1987-03-31 1987-09-30 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag