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US3909582A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a line of weakness in a multilayer laminate

Assignee: Rexam Beverage Can Co
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Filing: 1973-01-05
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Granted: 1975-09-30
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Expires: 1993-01-05
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Abstract

Abstract A method of forming a line of weakness in at least one but not all layers of multilayer laminate which comprises effecting relative movement between a beam of radiant energy of a particular predetermined wavelength and intensity and the laminate so that the energy is selectively relatively absorbed by the at least one layer in an amount and manner that alters the structure of the layer and thereby forms a line of weakness in the laminate. The source of radiant energy preferably is a laser. The laminate layers can be comprised of any material used in manufacturing multilayer packaging laminates such as thermoplastics, thermosets, paper and foil. Preferably, the laminate includes at least one layer of thermoplastic material. The layer that absorbs more energy can be an adhesive.

Inventors

  • 👤 William Edmund Bowen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 13:32
CPC Classifications
B; B29; B29C; B29C59/00; B29C59/007; B23; B23K; B23K26/00; B23K26/08; B23K26/083; B23K26/0838; B23K26/0846; B23K26/36; B23K26/362; B23K26/364; B23K26/40; B23K26/50; B23K26/53; B23K2103/00; B23K2103/16; B23K2103/166; B23K2103/172; B23K2103/30; B23K2103/40; B23K2103/42; B23K2103/50; B29C35/00; B29C35/02; B29C35/08; B29C35/0805; B29C2035/0838; B29C2791/00; B29C2791/004; B29C2791/009; B29C37/00; B29C37/0053; B29C37/0057; B29L; B29L2009/00; B65; B65B; B65B61/00; B65B61/02; B65B61/18; Y; Y10; Y10T; Y10T83/00; Y10T83/02; Y10T83/0333

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 201 words
A method of forming a line of weakness defining a predetermined tear path in a laminate compressing selecting a laminate having multiple layers one of which is plastic and one or more of which is oriented in a predetermined direction, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said mostproximate layer without vaporizing one of the underlying layers not most proximate to said source, in a manner that, aided by the orientation of one or more of the layers, forms said line of weakness in said laminate at a greater processing speed that if said one or more layers was not oriented.
Claim 2
Independent Claim 201 words
A method of forming a line of weakness defining a predetermined tear path in a laminate compressing selecting a laminate having multiple layers one of which is plastic and one or more of which is oriented in a predetermined direction, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said mostproximate layer without vaporizing one of the underlying layers not most proximate to said source, in a manner that, aided by the orientation of one or more of the layers, forms said line of weakness in said laminate at a greater processing speed that if said one or more layers was not oriented.
Claim 3
Dependent Claim 39 words
The method of claim 1 wherein one or more of the non-proximate layers is metal foil which reflects an amount of said energy sufficient to aid in the forming of said line of weakness in said most proximate layer.
Claim 4
Independent Claim 180 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being fomred in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward sourcE-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and being treated to render it more absorptive of said energy than the rest of said layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the underlying layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 5
Independent Claim 180 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being fomred in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward sourcE-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and being treated to render it more absorptive of said energy than the rest of said layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the underlying layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 6
Dependent Claim 37 words
The method of claim 3 wherein one of the non-proximate layers is metal foil which reflects an amount of said energy sufficient to aid in the forming of said line of weakness in said most proximate layer.
Claim 7
Independent Claim 169 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate layers one of which is plastic and one of which is an adhesive, said line of weakness being formed in at least the adhesive layer but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer, being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 8
Independent Claim 169 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate layers one of which is plastic and one of which is an adhesive, said line of weakness being formed in at least the adhesive layer but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer, being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 9
Dependent Claim 37 words
The method of claim 5 wherein one of the non-proximate layers is metal foil which reflects an amount of said energy sufficient ot aid in the forming of said line of weakness in said most proximate layer.
Claim 10
Independent Claim 173 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and having the highest coefficient of absorption of said multiple layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to sasid source, in a manner that forms said line of weakness in said laminate.
Claim 11
Independent Claim 173 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and having the highest coefficient of absorption of said multiple layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to sasid source, in a manner that forms said line of weakness in said laminate.
Claim 12
Dependent Claim 37 words
The method of claim 7 wherein one of the non-proximate layers is metal foil which reflects an amount of said energy sufficient to aid in the forming of said line of weakness in said most proximate layer.
Claim 13
Independent Claim 174 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and not being the layer having the highest energy coefficient of absorption, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 14
Independent Claim 174 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material and not being the layer having the highest energy coefficient of absorption, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said line of weakness in said laminate.
Claim 15
Dependent Claim 37 words
The method of claim 9 wherein one or the non-proximate layers is metal foil which reflects an amount of said energy sufficient to aid in the forming of said line of weakness in said most proximate layer.
Claim 16
Dependent Claim 61 words
The method of claim 9 wherein the layer having the highest ocefficient of absorption is adjacent said most-proximate layer and absorbs sufficient energy to vaporize some of its own material and thereby at least partly form said line of weakness in itself, and, gases resulting from said vaporization aid in the forming of said line of weakness in said most-proximate layer.
Claim 17
Dependent Claim 13 words
The method of claim 11 wherein said highest coefficient layer is an adhesive.
Claim 18
Independent Claim 193 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising, selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in two substantially equally absorptive layers but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said bema being directed upon the layer most-proximate to said source, said most-proximate layer being non-metallic, and being one of said substantially equally absorptive layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that more of said energy is selectively relatively absorbed by said substantially equally absorptive layers than by other layers of said laminate, in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, and in a manner that forms said line of weakness in the most proximate of the substantially equally absorptive layers of said laminate.
Claim 19
Independent Claim 193 words
A method of forming a line of weakness defining a predetermined tear path in a laminate comprising, selecting a laminate having multiple layers one of which is plastic, said line of weakness being formed in two substantially equally absorptive layers but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said bema being directed upon the layer most-proximate to said source, said most-proximate layer being non-metallic, and being one of said substantially equally absorptive layers, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that more of said energy is selectively relatively absorbed by said substantially equally absorptive layers than by other layers of said laminate, in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, and in a manner that forms said line of weakness in the most proximate of the substantially equally absorptive layers of said laminate.
Claim 20
Dependent Claim 35 words
The method of claim 13 wherein said most-proximate layer degrades more readily than the other of said substantially equally absorptive layer and said line of weakness is first formed in said more readily degradable layer.
Claim 21
Dependent Claim 36 words
The method of claim 13 wherein said most-proximate layer is more oriented than the other, and a line of weakness is first formed in it rather than in the other of said substantially equally absorptive layers.
Claim 22
Dependent Claim 20 words
The method of claim 15 wherein said direction of orientation is substantially at right angles to said line of weakness.
Claim 23
Independent Claim 219 words
A method of forming one or more lines of weakness defining a predetermined tear portion in a packaging comprisng selecting packaging having a seal and formed of a laminate having multiple layers one of which is plastic, said lines of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said lines of weakness in said laminate so that one or more of said lines of weakness cooperate with said seal such that one or more sealed layers of said package can be released from their real to adjacent layers of said package in a manner that said package is opened along said released seal.
Claim 24
Independent Claim 219 words
A method of forming one or more lines of weakness defining a predetermined tear portion in a packaging comprisng selecting packaging having a seal and formed of a laminate having multiple layers one of which is plastic, said lines of weakness being formed in at least one but not all of said layers, effecting at a certain rate of speed along said predetermined path, relative movement between said laminate and at least one theretoward source-directed beam of radiant energy, said beam being directed upon the layer most-proximate to said source, said most-proximate layer being a non-metallic material, said energy being selected to have a particular predetermined wavelength and intensity and being coordinated with the thicknesses and energy coefficients of absorption of the respective layers, such that said energy is selectively relatively absorbed by said most-proximate layer in an amount sufficient to directly preferentially vaporize said most-proximate layer without vaporizing one of the layers not most proximate to said source, in a manner that forms said lines of weakness in said laminate so that one or more of said lines of weakness cooperate with said seal such that one or more sealed layers of said package can be released from their real to adjacent layers of said package in a manner that said package is opened along said released seal.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-29 1979-03-31 1979-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-29 1983-03-31 1983-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-29 1987-03-31 1987-09-30 $7700.00 Window Closed / Lapsed

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