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US3901716A Expired / Lapsed US ⏱️ 0.0 years remaining

Micro-crystalline material and method of preparation

Assignee: National Research Development Corp UK
•
Filing: 1974-01-22
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Granted: 1975-08-26
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Expires: 1994-01-22
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Abstract

Abstract The invention relates to a method of making a refractory microcrystalline material by devitrification of a melt of a base glass composition containing Al2O3, SiO2 and, optionally, CaO and MgO, and as additives to the base glass composition, iron oxide and chromium oxide, wherein devitrification is carried out by cooling the melt without re-heating the melt at any stage; and to a refractory micro-crystalline material.

Inventors

  • 👤 Philip Sydney Rogers
  • 👤 James Williamson
  • 👤 Peter Edwin Johnson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 22:30
CPC Classifications
C; C03; C03C; C03C10/00; C03C10/0063; C03C10/0036; C03C10/0045

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 11 words
A METHOD OF MAKING A MICRO-CRYSTALLINE MATERIAL COMPRISING THE STEPS OF
Claim 2
Independent Claim 11 words
A METHOD OF MAKING A MICRO-CRYSTALLINE MATERIAL COMPRISING THE STEPS OF
Claim 3
Dependent Claim 88 words
PREPARING A MELT OF A COMPOSITION COMPRISING A BASE GLASS COMPOSITION CONSISTING OF FROM 0 TO 30 WEIGHT PERCENT MGO, FROM 5 TO 35 WEIGHT PERCENT AL2O3, FROM 35 TO 75 WEIGHT PERCENT SIO2, AND FROM 0 TO 30 WEIGHT PERCENT CAO, FROM 0.5 TO 3 PARTS BY WEIGHT CHROMIUM OXIDE (EXPRESSED AS CR2O3) PER 100 PARTS BY WEIGHT OF THE BASE GLASS COMPOSITION AND FROM 0.5 TO 10 PARTS BY WEIGHT IRON OXIDE (EXPRESSED AS FE2O3) PER 100 PARTS BY WEIGHT OF THE BASE GLASS COMPOSITION, AND
Claim 4
Dependent Claim 88 words
PREPARING A MELT OF A COMPOSITION COMPRISING A BASE GLASS COMPOSITION CONSISTING OF FROM 0 TO 30 WEIGHT PERCENT MGO, FROM 5 TO 35 WEIGHT PERCENT AL2O3, FROM 35 TO 75 WEIGHT PERCENT SIO2, AND FROM 0 TO 30 WEIGHT PERCENT CAO, FROM 0.5 TO 3 PARTS BY WEIGHT CHROMIUM OXIDE (EXPRESSED AS CR2O3) PER 100 PARTS BY WEIGHT OF THE BASE GLASS COMPOSITION AND FROM 0.5 TO 10 PARTS BY WEIGHT IRON OXIDE (EXPRESSED AS FE2O3) PER 100 PARTS BY WEIGHT OF THE BASE GLASS COMPOSITION, AND
Claim 5
Dependent Claim 41 words
COOLING THE MELT AT SUCH A RATE THAT INITIALLY CRYSTALS OF SPINEL, MOSTLY LESS THAN 1 UM IN SIZE, ARE FORMED WITHIN THE MELT AND SUBSEQUENTLY CRYSTALS OF A SILICATE PHASE GROW UPON THE SPINEL CRYSTALS TO YIELD THE MICRO-CRYSTALLINE MATERIAL.
Claim 6
Dependent Claim 41 words
COOLING THE MELT AT SUCH A RATE THAT INITIALLY CRYSTALS OF SPINEL, MOSTLY LESS THAN 1 UM IN SIZE, ARE FORMED WITHIN THE MELT AND SUBSEQUENTLY CRYSTALS OF A SILICATE PHASE GROW UPON THE SPINEL CRYSTALS TO YIELD THE MICRO-CRYSTALLINE MATERIAL.
Claim 7
Dependent Claim 42 words
cooling the melt at such a rate that initially crystals of spinel, mostly less than 1 Mu m in size, are formed within the melt and subsequently crystals of a silicate phase grow upon the spinel crystals to yield the micro-crystalline material.
Claim 8
Dependent Claim 42 words
cooling the melt at such a rate that initially crystals of spinel, mostly less than 1 Mu m in size, are formed within the melt and subsequently crystals of a silicate phase grow upon the spinel crystals to yield the micro-crystalline material.
Claim 9
Dependent Claim 22 words
A method according to claim 1 wherein the base glass composition contains greater than 8.5 to less than 30 weight percent CaO.
Claim 10
Dependent Claim 19 words
A method according to claim 1 wherein the base glass composition contains from 5 to 30 weight percent MgO.
Claim 11
Dependent Claim 41 words
A method according to claim 1 wherein the composition contains from 0.5 to 5 parts by weight iron oxide (expressed as Fe2O3) per 100 parts by weight of the base glass composition and the melt is prepared in an oxidising atmosphere.
Claim 12
Dependent Claim 32 words
A method according to claim 1 wherein on cooling the temperature of the composition is held constant for up to 3 hours at a temperature between the temperature of melting and 800*C.
Claim 13
Dependent Claim 23 words
A method according to claim 5 wherein the temperature of the composition is held constant at a temperature of from 800* to 1100*C.
Claim 14
Dependent Claim 55 words
A method according to claim 1 wherein said melt is prepared in an oxidizing atmosphere and wherein said cooling step comprises first cooling the melt to a temperature of from 900* to 1000*C and holding the composition at this temperature for from 3/4 to 1 1/2 hours, and subsequently cooling the composition to ambient temperature.
Claim 15
Dependent Claim 94 words
A COMPOSITION USABLE FOR PREPARING A MICROCRYSTALLINE MATERIAL IN ACCORDANCE WITH THE METHOD OF CLAIM 1 COMPRISING FROM 0 TO 30 WEIGHT PERCENT MGO, FROM 5 TO 35 WEIGHT PERCENT A12O3, FROM 35 TO 75 WEIGHT PERCENT SIO2, FROM 0 TO 30 WEIGHT PERCENT CAO, FROM O.5 TO 3 PARTS BY WEIGHT CHROMIUM OXIDE (EXPRESSES AS CR2O3) PER 100 PARTS BY WEIGHT OF THE COMBINED MGO, A12O3, SIO, AND FROM 0.5 TO 10 PARTS BY WEIGHT IRON OXIDE (EXPRESSED AS FE2O3) PER 100 PARTS BY WEIGHT OF THE COMBINED MGO, A12O3, SIO2 AND CAO.
Claim 16
Dependent Claim 18 words
A composition according to claim 8 comprising from greater than 8.5 to less than 30 weight percent CaO.
Claim 17
Dependent Claim 14 words
A composition according to claim 8 comprising from 5 to 30 weight percent MgO.
Claim 18
Dependent Claim 30 words
A composition according to claim 8 comprising 0.5 to 5 parts by weight iron oxide (expressed as Fe2O3) per 100 parts by weight of combined MgO, Al2O3, SiO2 and CaO.
Claim 19
Dependent Claim 34 words
A micro-crystalline material comprising crystals of spinel less than 1 Mu m in size and crystals of silicate phase grown on said spinel crystals, said material being made by the method of claim 1.
Claim 20
Dependent Claim 34 words
A micro-crystalline material comprising crystals of spinel less than 1 Mu m in size and crystals of silicate phase grown on said spinel crystals, said material being made by the method of claim 2.
Claim 21
Dependent Claim 34 words
A micro-crystalline material comprising crystals of spinel less than 1 Mu m in size and crystals of silicate phase grown on said spinel crystals, said material being made by the method of claim 3.
Claim 22
Dependent Claim 34 words
A micro-crystalline material comprising crystals of spinel less than 1 Mu m in size and crystals of silicate phase grown on said spinel crystals, said material being made by the method of claim 4.

References Cited (Backward Citations)

US1143885A Cited
US1893382A Cited
US3268315A Cited
US3205079A Cited
US3819387A Cited
US3557575A Cited
US3677728A Cited
US3804608A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-08-25 1979-02-24 1979-08-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-08-25 1983-02-24 1983-08-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-08-25 1987-02-24 1987-08-26 $7700.00 Window Closed / Lapsed

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