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US3900433A Expired / Lapsed US ⏱️ 0.0 years remaining

Expandable polystyrene beads

Assignee: Honeywell International Inc
•
Filing: 1973-12-17
•
Granted: 1975-08-19
•
Expires: 1993-12-17
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Abstract

Abstract A styrene polymer bead impregnated with a blowing agent containing from about 0.5 to about 20 weight percent of an impregnation aid and the process for preparing same.

Inventors

  • 👤 Bernard Taub
  • 👤 Daniel F Harnish

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:51
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/16; C08J9/18; C08J2325/00; C08J2325/02; C08J2325/04; C08J2325/06; Y; Y10; Y10S; Y10S521/00; Y10S521/908

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 110 words
A PROCESS FOR MAKING EXPANDABLE STYRENE POLYMER PARTICLES BY CONTACTING PARTICLES OF SAID STYRENE POLYMER WITH A VOLATILE ORGANIC FLUID BLOWING AGENT, SAID BLOWING AGENT CONTAINING FROM ABOUT 0.5 TO ABOUT 20 PERCENT BY WEIGHT OF BLOWING AGENT OF AN IMPREGNATION AID CONSISTING ESSENTIALLY OF A COMPOUND HAVING A SOLUBILITY PARAMETER BETWEEN 7 AND 12 HILDEBRANDS, A CRITICAL VOLUME OF LESS THAN ABOUT 190 CM3/GRAM MOLE AND A HYDROGEN BONDING PARAMETER CONTRIBUTION TO SAID SOLUBILITY PARAMETER OF LESS THAN 5 HILDEBRANDS, THE IMPREGNATION AID BEING PRESENT IN AN AMOUNT SUFFICIENT TO PERMIT INCORPORATION OF THE BLOWING AGENT INTO THE STYRENE POLYMER PARTICLE TO FORM A FREE FLOWING STYRENE POLYMER PARTICLE.
Claim 2
Dependent Claim 110 words
A PROCESS FOR MAKING EXPANDABLE STYRENE POLYMER PARTICLES BY CONTACTING PARTICLES OF SAID STYRENE POLYMER WITH A VOLATILE ORGANIC FLUID BLOWING AGENT, SAID BLOWING AGENT CONTAINING FROM ABOUT 0.5 TO ABOUT 20 PERCENT BY WEIGHT OF BLOWING AGENT OF AN IMPREGNATION AID CONSISTING ESSENTIALLY OF A COMPOUND HAVING A SOLUBILITY PARAMETER BETWEEN 7 AND 12 HILDEBRANDS, A CRITICAL VOLUME OF LESS THAN ABOUT 190 CM3/GRAM MOLE AND A HYDROGEN BONDING PARAMETER CONTRIBUTION TO SAID SOLUBILITY PARAMETER OF LESS THAN 5 HILDEBRANDS, THE IMPREGNATION AID BEING PRESENT IN AN AMOUNT SUFFICIENT TO PERMIT INCORPORATION OF THE BLOWING AGENT INTO THE STYRENE POLYMER PARTICLE TO FORM A FREE FLOWING STYRENE POLYMER PARTICLE.
Claim 3
Dependent Claim 15 words
The process of claim 1 wherein the styrene polymer is insoluble in the blowing agent.
Claim 4
Dependent Claim 18 words
The process of claim 2 wherein said styrene polymer is contacted with the blowing agent in liquid suspension.
Claim 5
Dependent Claim 16 words
The process of claim 1 wherein the impregnation aid is selected from methyl chloride or monochloromonofluoromethane.
Claim 6
Dependent Claim 26 words
The process of claim 4 wherein the blowing agent is a hydrocarbon selected from buTane, isobutane, pentane, isopentane, n-hexane, 2 methyl pentane and 5 methyl pentane.
Claim 7
Dependent Claim 21 words
The process of claim 4 wherein the blowing agent is a halogenated hydrocarbon selected from symmetrical and assymetrical dichlorotetrafluoroethane and dichlorodifluoromethane.
Claim 8
Dependent Claim 11 words
The process of claim 2 wherein the impregnation aid is monochloromonofluoromethane.
Claim 9
Dependent Claim 18 words
The process of claim 7 wherein said styrene polymer is contacted with the blowing agent in liquid suspension.
Claim 10
Dependent Claim 16 words
The process of claim 6 wherein the impregnation aid is selected from methyl chloride or monochloromonofluoromethane.
Claim 11
Dependent Claim 20 words
The process of claim 1 wherein the process is performed at a temperature between about 20* and about 35* C.
Claim 12
Dependent Claim 19 words
The process of claim 1 wherein from about 3 to about 15 weight percent of impregnation aid is used.
Claim 13
Dependent Claim 70 words
A free flowing styrene polymer particle impregnated with a blowing agent containing from about 0.5 to about 20 percent by weight of blowing agent of an impregnation aid, said impregnation aid consisting essentially of a compound having a solubility parameter between 7 and 12 hildebrands, a critical volume of less than about 190 cm3/gram mole and a hydrogen bonding parameter contribution to said solubility parameter of less than 5 hildebrands.
Claim 14
Dependent Claim 70 words
A free flowing styrene polymer particle impregnated with a blowing agent containing from about 0.5 to about 20 percent by weight of blowing agent of an impregnation aid, said impregnation aid consisting essentially of a compound having a solubility parameter between 7 and 12 hildebrands, a critical volume of less than about 190 cm3/gram mole and a hydrogen bonding parameter contribution to said solubility parameter of less than 5 hildebrands.
Claim 15
Dependent Claim 27 words
The polymer according to claim 12 wherein the blowing agent is a hydrocarbon selected from butane, isobutane, pentane, isopentane, n-hexane, 2 methyl pentane and 5 methyl pentane.
Claim 16
Dependent Claim 22 words
The polymer according to claim 12 wherein the blowing agent is a halogenated hydrocarbon selected from symmetrical and assymetrical dichlorotetrafluoroethane and dichlorodifluoromethane.
Claim 17
Dependent Claim 17 words
The polymer according to claim 12 wherein the impregnation aid is selected from methyl chloride or monochloromonofluoromethane.
Claim 18
Dependent Claim 12 words
The polymer according to claim 15 wherein the impregnation aid is monochloromonofluoromethane.

References Cited (Backward Citations)

US2861898A Cited
US3344221A Cited
US3505248A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-08-18 1979-02-17 1979-08-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-08-18 1983-02-17 1983-08-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-08-18 1987-02-17 1987-08-19 $7700.00 Window Closed / Lapsed

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