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Preparation of alpha-olefin copolymers with vanadium phosphorodithioate catalyst

Assignee: Uniroyal Chemical Co Inc
•
Filing: 1974-03-25
•
Granted: 1975-07-22
•
Expires: 1994-03-25
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Abstract

Abstract Vandium phosphorodithioates represented by the formula: where R is an alkyl group with 1-10 carbon atoms are effective catalysts in the preparation of copolymers of alpha-olefins, e.g., ethylene/propylene rubber (EPR), and the terpolymers of the alpha-olefins with the nonconjugated dienes, e.g., ethylene/propylene/diene terpolymers (EPDM rubber), when an alkyl aluminum is used as a cocatalyst. These catalyst systems are very efficient and can be modified with a zinc compound to give liquid elastomers.

Inventors

  • 👤 Harry D Visser
  • 👤 Walter Nudenberg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 14:35
CPC Classifications
C; C08; C08F; C08F210/00; C08F210/16

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 49 words
A METHOD OF COPOLYMERIZING ETHYLENE AND AN ALPHA-OLEFIN WITH OR WITHOUT A COPOLYMERIZABLE NONCONJUGATED DIENE TO FORM A COPOLYMER OF THE SAID MONOMERS COMPRISING CONTACTING THE SAID MONOMERS IN AN INERT ORGANIC SOLVENT WITH A CATALYST WHICH IS A VANADIUM PHOSPHORODITHIOATE OF ONE OF THE FORMULAS (1) OR (2)
Claim 2
Independent Claim 49 words
A METHOD OF COPOLYMERIZING ETHYLENE AND AN ALPHA-OLEFIN WITH OR WITHOUT A COPOLYMERIZABLE NONCONJUGATED DIENE TO FORM A COPOLYMER OF THE SAID MONOMERS COMPRISING CONTACTING THE SAID MONOMERS IN AN INERT ORGANIC SOLVENT WITH A CATALYST WHICH IS A VANADIUM PHOSPHORODITHIOATE OF ONE OF THE FORMULAS (1) OR (2)
Claim 3
Dependent Claim 16 words
A method as in claim 1 in which the said catalyst has the said formula (1).
Claim 4
Dependent Claim 16 words
A method as in claim 1 in which the said catalyst has the said formula (2).
Claim 5
Dependent Claim 17 words
A method as in claim 1 in which R and R'' have 1 to 5 carbon atoms.
Claim 6
Dependent Claim 13 words
A method as in claim 1 in which R and R'' are n-amyl.
Claim 7
Dependent Claim 18 words
A method as in claim 1 in which the said alkyl aluminum halide is an alkyl aluminum chloride.
Claim 8
Dependent Claim 18 words
A method as in claim 6 in which the said alkyl aluminum chloride is an alkyl aluminum sesquichloride.
Claim 9
Dependent Claim 17 words
A method as in claim 7 in which the said alkyl aluminum sesquichloride is ethyl aluminum sesquichloride.
Claim 10
Dependent Claim 13 words
A method as in claim 1 in which the said alpha-olefin is propylene.
Claim 11
Dependent Claim 14 words
A method as in claim 1 in which a copolymerizable non-conjugated diene is present.
Claim 12
Dependent Claim 14 words
A method as in claim 10 in which the said non-conjugated diene is 5-ethylidene-2-norbornene.
Claim 13
Dependent Claim 14 words
A method as in claim 10 in which the said non-conjugated diene is dicylopentadiene.
Claim 14
Dependent Claim 24 words
A method as in claim 1 in which the said monomers are ethylene and propylene and a binary copolymer of said monomers is formed.
Claim 15
Dependent Claim 16 words
A method as in claim 1 in which the said catalyst in vanadium (III) tris-(O,O-di-n-amyl phosphorodithioate).
Claim 16
Dependent Claim 15 words
A method as in claim 1 in which the said catalyst is vanadyl bis-(O,O-di-n-amyl phosphorodithioate).
Claim 17
Dependent Claim 40 words
A method as in claim 1 in which a zinc compound soluble in the polymerization mixture is also present, whereby thE molecular weight of the resulting copolymer is regulated so that the resulting copolymer is a liquid at ambient temperature.
Claim 18
Dependent Claim 15 words
A method as in claim 16 in which the said zinc compound is zinc stearate.
Claim 19
Dependent Claim 31 words
A method as in claim 1 in which the said alpha-olefin is propylene, R and R'' have 1 to 5 carbon atoms, and the said cocatalyst is an alkyl aluminum sesquichloride.
Claim 20
Dependent Claim 24 words
A method as in claim 18 in which a copolymerizable non-conjugated diene is present and the said alkyl aluminum sesquichloride is ethyl aluminum sesquichloride.
Claim 21
Dependent Claim 14 words
A method as claim 19 in which the said copolymerizable non-conjugated diene is 5-ethylidene-2-norbornene.
Claim 22
Dependent Claim 16 words
A method as in claim 20 in which the said catalyst is vanadium (III) tris-(O,O-di-n-amyl phosphorodithioate).
Claim 23
Dependent Claim 40 words
A method as in claim 21 in which a zinc compound soluble in the polymerization mixture is also present, whereby the molecular weight of the resulting copolymer is regulated so that the resulting copolymer is a liquid at ambient temperature.
Claim 24
Dependent Claim 15 words
A method as in claim 22 in which the said zinc compound is zinc stearate.
Claim 25
Dependent Claim 15 words
A method as in claim 20 in which the said catalyst is vanadyl bis-(O,O-di-n-amyl phosphorodithioate).
Claim 26
Dependent Claim 40 words
A method as in claim 24 in which a zinc compound soluble in the polymerization mixture is also present, whereby the molecular weight of the resulting copolymer is regulated so that the resulting copolymer is a liquid at ambient temperature.
Claim 27
Dependent Claim 15 words
A method as in claim 25 in which the said zinc compound is zinc stearate.
Claim 28
Dependent Claim 15 words
A method as in claim 19 in which the said copolymerizable non-conjugated diene is dicyclopentadiene.
Claim 29
Dependent Claim 16 words
A method as in claim 27 in which the said catalyst is vanadium (III) tris-(O,O-di-n-amyl phosphorodithioate).
Claim 30
Dependent Claim 40 words
A method as in claim 28 in which a zinc compound soluble in the polymerization mixture is also present, whereby the molecular weight of the resulting copolymer is regulated so that the resulting copolymer is a liquid at ambient temperature.
Claim 31
Dependent Claim 15 words
A method as in claim 29 in which the said zinc compound is zinc stearate.
Claim 32
Dependent Claim 15 words
A method as in claim 27 in which the said catalyst is vanadyl bis-(O,O-di-n-amyl phosphorodithioate).
Claim 33
Dependent Claim 40 words
A method as in claim 31 in which a zinc compound soluble in the polymerization mixture is also present, whereby the molecular weight of the resulting copolymer is regulated so that the resulting copolymer is a liquid at ambient temperature.
Claim 34
Dependent Claim 15 words
A method as in claim 32 in which the said zinc compound is zinc stearate.

References Cited (Backward Citations)

US3294829A Cited
US3595890A Cited
US3595844A Cited
US3595843A Cited
US3819592A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-07-21 1979-01-20 1979-07-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-07-21 1983-01-20 1983-07-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-07-21 1987-01-20 1987-07-22 $7700.00 Window Closed / Lapsed

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