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US3892685A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyurethane foams

Assignee: Dunlop Ltd
•
Filing: 1973-11-28
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Granted: 1975-07-01
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Expires: 1993-11-28
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Abstract

Abstract A flame resistant polyurethane foam is made from a foam-forming reaction mixture containing a polymeric polyol and an aromatic polyisocyanate to which is added a mixture of A. As a foam modifier, a substance normally effective as a catalyst for the polymerisation of tolylene diisocyanate and B. As an anti-ageing additive for the foam, a precursor of a sulphonic acid.

Inventors

  • 👤 Michael Stanley Pusey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:08
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0014; C08J9/0033; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/09; C08G18/092; C08G18/16; C08G18/22; C08G18/225; C08J2379/00; C08J2379/04

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 108 words
A PROCESS FOR THE PRODUCTION OF A ONE-SHORT FLEXIBLE FLAMERATARDANT POLYURETHANE FOAM WHICH COMPRISES REACTING TOGETHER IN A FOAM-FORMING REACTION MIXTURE: A. A POLYMERIC POLYOL, B. AN AROMATIC POLYISOCYANATE C. AS A FOAM MODIFIER A SUBSTANCE NORMALLY EFFECTIVE AS A CATALYST FOR THE POLYMERIZATION OF TOYLENE DISSOCYANATE SELECTED FROM THE GROUP CONSISTING OF AN ALKALI METAL SALT OF A WEAK ORGAIC ACID AND AN ALKALI METAL SALT OF A WEAK INORGANIC ACID AND D. AS AN ADDITIVE TO PREVENT THE DELETERIOUS EFFECT OF SAID FOAM MODIFIER ON AGEING OF THE FOAM, A SUBSTANCE WHICH RELEASES AN ALIPHATIC OR AROMATIC SULPHONIC ACID UNDER THE CONDITIONS OF SAID FOAM-FORMING REACTION.
Claim 2
Dependent Claim 108 words
A PROCESS FOR THE PRODUCTION OF A ONE-SHORT FLEXIBLE FLAMERATARDANT POLYURETHANE FOAM WHICH COMPRISES REACTING TOGETHER IN A FOAM-FORMING REACTION MIXTURE: A. A POLYMERIC POLYOL, B. AN AROMATIC POLYISOCYANATE C. AS A FOAM MODIFIER A SUBSTANCE NORMALLY EFFECTIVE AS A CATALYST FOR THE POLYMERIZATION OF TOYLENE DISSOCYANATE SELECTED FROM THE GROUP CONSISTING OF AN ALKALI METAL SALT OF A WEAK ORGAIC ACID AND AN ALKALI METAL SALT OF A WEAK INORGANIC ACID AND D. AS AN ADDITIVE TO PREVENT THE DELETERIOUS EFFECT OF SAID FOAM MODIFIER ON AGEING OF THE FOAM, A SUBSTANCE WHICH RELEASES AN ALIPHATIC OR AROMATIC SULPHONIC ACID UNDER THE CONDITIONS OF SAID FOAM-FORMING REACTION.
Claim 3
Dependent Claim 20 words
A process as claimed in claim 1, in which said additive d) is a derivative of an aromatic sulphonic acid.
Claim 4
Dependent Claim 29 words
A process as claimed in claim 1 in which said additive (d) is an ester of a sulphonic acid and an aliphatic alcohol having 1 to 6 carbon atoms.
Claim 5
Dependent Claim 20 words
A process as claimed in claim 3, in which said additive d) is a cyclic ester of a sulphonic acid.
Claim 6
Dependent Claim 15 words
A process as claimed in claim 4, in which said cyclic ester is a sultone.
Claim 7
Dependent Claim 15 words
A process as claimed in claim 5, in which said sultone is 1,3 propane sultone.
Claim 8
Dependent Claim 22 words
A process as claimed in claim 1, in which said foam modifier is an alkali metal salt of a weak inorganic acid.
Claim 9
Dependent Claim 15 words
A process as claimed in claim 7, in which said foam modifier is sodium carbonate.
Claim 10
Dependent Claim 22 words
A process as claimed in claim 1, in which said foam modifier is an alkali metal salt of a weak organic acid.
Claim 11
Dependent Claim 18 words
A process as claimed in claim 9, in which said foam modifier is sodium acetate or potassium acetate.
Claim 12
Dependent Claim 33 words
A process as claimed in claim 1, in which said foam modifier is present in the foam-forming reaction mixture in an amount of from 0.05 to 1% by weight of said polymeric polyol.
Claim 13
Dependent Claim 35 words
A process as claimed in claim 1, in which said sulphonic acid additive d) is present in the foam-forming reaction mixture in an amount of from 0.5 to 4% by weight of said polymeric polyol.
Claim 14
Dependent Claim 118 words
A one-shot flexible flame-resistant polyurethane foam produced by reacting together in a foam-forming reaction mixture a polymeric polyol and an aromatic polyisocyanate wherein said foam-forming reaction mixture contains: a. as a foam modifier, from 0.05 to 1 per cent by weight of polymeric polyol of a substance normally effective for polymerization of tolylene diisocyanate and selected from the group consisting of an alkali metal salt of a weak organic acid and an alkali metal salt of a weak inorganic acid and b. as an anti-ageing additive for the foam from 0.5 to 4 per cent by weight of polymeric polyol of a substance which releases an aliphatic or aromatic sulphonic acid under the conditions of said foam-forming reaction.
Claim 15
Dependent Claim 118 words
A one-shot flexible flame-resistant polyurethane foam produced by reacting together in a foam-forming reaction mixture a polymeric polyol and an aromatic polyisocyanate wherein said foam-forming reaction mixture contains: a. as a foam modifier, from 0.05 to 1 per cent by weight of polymeric polyol of a substance normally effective for polymerization of tolylene diisocyanate and selected from the group consisting of an alkali metal salt of a weak organic acid and an alkali metal salt of a weak inorganic acid and b. as an anti-ageing additive for the foam from 0.5 to 4 per cent by weight of polymeric polyol of a substance which releases an aliphatic or aromatic sulphonic acid under the conditions of said foam-forming reaction.

References Cited (Backward Citations)

US3067149A Cited
US3422036A Cited
US3706687A Cited
US3803064A Cited
US3763057A Cited
US3793240A Cited
US3781235A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-06-30 1978-12-30 1979-07-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-06-30 1982-12-30 1983-07-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-06-30 1986-12-30 1987-07-01 $7700.00 Window Closed / Lapsed

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