Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
201 words
A PROCESS FOR PRODUCING A POLYAMIDE RESIN FROM AN AROMATIC DIANHYDRIDE AND AN AROMATIC DIAMINE COMPRISING THE STEPS OF ADDING TO A REACTION VESSEL AN ESSENTIALLY ANHYDROUS ORGANIC SOLVENT HAVING FUNCTIONAL GROUPS WHICH ARE NONREACTIVE WITH THE POLYMER-FORMING REACTANTS AND A SOLVENT FOR AT LEAST SAID AROMATIC DIANHYDIDE; ADDING TO THE SOLVENT AN ANHYDROUS AROMATIC DIANHYDRIDE IN POWDER FORM; AND THEREBY FORMING A SLURRY OF SUCH AROMATIC DIANHYDRIDE WITHIN SAID SOLVENT BY COMBINING THEREWITH A MEASURED AMOUNT OF THE AROMATIC DIANHYDRIDE WHICH IS IN EXCESS OF ITS SOLUBILITY LIMITS WITHIN SAID SOLVENT; CHARGING TO SAID VESSEL A QUANTITY OF AROMATIC DIAMINE IN CLOSE SUCCESSION TO THE FORMATION OF SAID SLURRY BEFORE SAID SLURRY PRECIPITATES INTO AN INSOLUBLE MASS; CONVERTING BY CONDENSATION REACTION A DIFUNCTIONAL DIPRIMARY DIAMINE AND AROMATIC CARBOCYCLIC DIANHYDRIDE TO FORM A DIORTHOAMIC ACID PRECRUSOR COMPOUND HAVING A GREATER SOLUBILITY IN SAID SOLVENT THAN EITHER OF SAID RECTANTS; SAID COMPOUND BEING OF MOLAR PROPORTIONS CONSISTING OF TWO PARTS OF ONE OF SAID REACTANTS TO ONE PART OF THE OTHER OF SAID REACTANTS; AND CONTROLLING THE TEMPERATURE OF THE MIXTURE WITHIN SAID REACTION VESSEL BY COOLING THE REACTION MASS TO MAINTAIN A TEMPERATURE BELOW THE IMIDIZATION TEMPERATURE OF SUCH REACTION PRODUCT.
Claim 2
Dependent Claim
201 words
A PROCESS FOR PRODUCING A POLYAMIDE RESIN FROM AN AROMATIC DIANHYDRIDE AND AN AROMATIC DIAMINE COMPRISING THE STEPS OF ADDING TO A REACTION VESSEL AN ESSENTIALLY ANHYDROUS ORGANIC SOLVENT HAVING FUNCTIONAL GROUPS WHICH ARE NONREACTIVE WITH THE POLYMER-FORMING REACTANTS AND A SOLVENT FOR AT LEAST SAID AROMATIC DIANHYDIDE; ADDING TO THE SOLVENT AN ANHYDROUS AROMATIC DIANHYDRIDE IN POWDER FORM; AND THEREBY FORMING A SLURRY OF SUCH AROMATIC DIANHYDRIDE WITHIN SAID SOLVENT BY COMBINING THEREWITH A MEASURED AMOUNT OF THE AROMATIC DIANHYDRIDE WHICH IS IN EXCESS OF ITS SOLUBILITY LIMITS WITHIN SAID SOLVENT; CHARGING TO SAID VESSEL A QUANTITY OF AROMATIC DIAMINE IN CLOSE SUCCESSION TO THE FORMATION OF SAID SLURRY BEFORE SAID SLURRY PRECIPITATES INTO AN INSOLUBLE MASS; CONVERTING BY CONDENSATION REACTION A DIFUNCTIONAL DIPRIMARY DIAMINE AND AROMATIC CARBOCYCLIC DIANHYDRIDE TO FORM A DIORTHOAMIC ACID PRECRUSOR COMPOUND HAVING A GREATER SOLUBILITY IN SAID SOLVENT THAN EITHER OF SAID RECTANTS; SAID COMPOUND BEING OF MOLAR PROPORTIONS CONSISTING OF TWO PARTS OF ONE OF SAID REACTANTS TO ONE PART OF THE OTHER OF SAID REACTANTS; AND CONTROLLING THE TEMPERATURE OF THE MIXTURE WITHIN SAID REACTION VESSEL BY COOLING THE REACTION MASS TO MAINTAIN A TEMPERATURE BELOW THE IMIDIZATION TEMPERATURE OF SUCH REACTION PRODUCT.
Claim 3
Dependent Claim
28 words
The process in accordance with claim 1 including the step of: heating aromatic dianhydride prior to its introduction into said reaction vessel to render it substantially water free.
Claim 4
Dependent Claim
39 words
The process in accordance with claim 1 including the step of rendering the organic solvent substantially anhydrous by passing such solvent through a 3A molecular sieve to lower the water content to a range of between about 100-200 ppm.
Claim 5
Dependent Claim
50 words
The process in accordance with claim 1 including the step of regulating the temperature of the reaction mass which is heated by the heat of reaction of: a. the reactants, and b. in the formation of the precursor to determine the degree of imidization of said polyamic (amide-imide) reaction product.
Claim 6
Dependent Claim
63 words
The process in accordance with claim 1 including the step of forming the slurry and precursor to a viscosity of approximately 1,000 centipoise or less, coupling the precursor to a viscosity of 4,000,000 centipoise and thereafter reducing the vIscosity by the addition of ammonia water and alcohol, and continuing to agitate the reaction mass at a substantially greater rate with additional agitation means.
Claim 7
Dependent Claim
24 words
The process in accordance with claim 1 wherein the steps are performed sequentially, and in situ while maintaining the reaction product within said vessel.
Claim 8
Dependent Claim
86 words
The process in accordance with claim 1 wherein said aromatic diamine is selected from the group consisting of m - phenylenediamine, 4,4'' oxydianiline 4,4'' - sulfonylolaniline, 4,4'' methylenedianiline 4,4'' - diamino-diphenyl sulfide 3,3 - diamino-diphenyl sulfone 4,4'' -diamino-diphenyl ether 2,6'' - diamino pyridine bis - (4 amino-phenyl) diethyl silane bis - (4 amino-phenyl)-N-methylamine 1,5 - diamino naphthalene 3,3'' - dimethyl-4,4''-diamino-biphenyl 3,3'' - dimethoxy benzidine m xylylene diamine p - xylylene diamine 1,3 - bis-delta-amino butyltetramethyl disiloxane and, 1,3 - bis-gamma-amino propyl tetraphenyl disoloxane and mixtures thereof
Claim 9
Dependent Claim
17 words
The process in accordance with claim 1 wherein said aromatic dianhydride is represented by the general formula
Claim 10
Dependent Claim
46 words
A process in accordance with claim 1 wherein said solvent is selected from the group consisting of: dimethylsulfoxide, N-methyl-2-pyrrolidone, N,N-dimethylmethoxyacetamide, N-caprolactam, tetramethylene urea, pyridine, dimethylsulfone, hexamethylphosphoramide, tetramethylenesulfone, formamide, N-methylformamide, butyrolactone, N-acetyl-2-pyrrolidone, and mixtures thereof in combination with benzene, toluene, cresylic acid, xylene, dioxane, cyclohexane, and benzonitrile.
Claim 11
Dependent Claim
28 words
The process in accordance with claim 1 wherein the extent of aromatic dianhydride addition within said solvent produces a viscosity in the order of 1,000 centipoises or less.
Claim 12
Dependent Claim
52 words
The process in accordance with claim 1 including the step of initially stirring the mixture of aromatic dianhydride and solvent at a relatively low speed and stirring the mixture of aromatic dianhydride and aromatic diamine at a substantially faster speed when such mixture is converted to a precursor of substantially less viscosity.