Patent US3886257A successfully refreshed from Google Patents.
← Back to Patent Explorer
US3886257A Expired / Lapsed US ⏱️ 0.0 years remaining

Sulfate leaching of copper ores using silver catalyst

Assignee: Lummus Technology LLC
•
Filing: 1972-11-29
•
Granted: 1975-05-27
•
Expires: 1992-11-29
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Copper is oxidatively leached from a copper bearing ore in the presence of a catalytic amount of silver ions to decrease leaching times. The oxidative agent may be ferric sulfate, dilute sulfuric acid in the presence of added oxygen, or concentrated sulfuric acid.

Inventors

  • 👤 George J Snell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 14:29
CPC Classifications
C; C22; C22B; C22B15/00; C22B15/0063; C22B15/0065; C22B15/0067; C22B15/0071; C01; C01G; C01G3/00; C01G3/10; C01G49/00; C01G49/14; Y; Y02; Y02P; Y02P10/00; Y02P10/20

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 91 words
IN A PROCESS FOR THE OXIDATIVE LEACHING OF COPPER ORES WITH A LEACHING SOLUTION COMPRISING A MEMBER SELECTED FROM THE GROUP CONSISTING OF AQUEOUS FERRIC SULFATE, AN AQUEOUS MIXTURE OF FERRIC SULFATE AND SULFURIC ACID, AQUEOUS SULFURIC ACID AND CONCENTRATED SULFURIC ACID, SAID OXIDATIVE LEACHING BEING EFFECTED IN THE PRESENCE OF MOLECULAR OXYGEN WHEN SAID MEMBER IS AQUEOUS SULFURIC ACID, THE IMPROVEMENT COMPRISING: EFFECTING SAID LEACHING IN THE PRESENCE OF A CATALYTIC AMOUNT OF SILVER, SAID CATALYTIC AMOUNT OF SILVER BEING AT LEAST 25 PPM INITIALLY DISSOLVED IN SAID LEACHING SOLUTION.
Claim 2
Dependent Claim 91 words
IN A PROCESS FOR THE OXIDATIVE LEACHING OF COPPER ORES WITH A LEACHING SOLUTION COMPRISING A MEMBER SELECTED FROM THE GROUP CONSISTING OF AQUEOUS FERRIC SULFATE, AN AQUEOUS MIXTURE OF FERRIC SULFATE AND SULFURIC ACID, AQUEOUS SULFURIC ACID AND CONCENTRATED SULFURIC ACID, SAID OXIDATIVE LEACHING BEING EFFECTED IN THE PRESENCE OF MOLECULAR OXYGEN WHEN SAID MEMBER IS AQUEOUS SULFURIC ACID, THE IMPROVEMENT COMPRISING: EFFECTING SAID LEACHING IN THE PRESENCE OF A CATALYTIC AMOUNT OF SILVER, SAID CATALYTIC AMOUNT OF SILVER BEING AT LEAST 25 PPM INITIALLY DISSOLVED IN SAID LEACHING SOLUTION.
Claim 3
Dependent Claim 29 words
The process of claim 1 wherein said silver is initially dissoLved in said leaching solution in an amount from about 25 to about 10,000 ppm, measured as elemental silver.
Claim 4
Dependent Claim 29 words
The process of claim 1 wherein said silver is initially dissolved in said leaching solution in an amount from about 50 to about 500 ppm, measured as elemental silver.
Claim 5
Dependent Claim 18 words
The process of claim 2 wherein said ore is a complex mineral sulfide ore containing copper and iron.
Claim 6
Dependent Claim 21 words
The process of claim 2 wherein said leaching solution is an aqueous solution containing at least 90%, by weight, sulfuric acid.
Claim 7
Dependent Claim 19 words
The process of claim 5 wherein said leaching is effected at a temperature from about 150*F to about 235*F.
Claim 8
Dependent Claim 12 words
The process of claim 1 wherein said member is aqueous sulfuric acid.
Claim 9
Dependent Claim 19 words
The process of claim 7 wherein said leaching is effected at a temperature from about 150*F to about 235*F.
Claim 10
Dependent Claim 26 words
The process of claim 8 wherein said sulfuric acid is present in the leach solution in an amount from about 0.5% to about 5.0%, by weight.
Claim 11
Dependent Claim 38 words
A process for oxidatively leaching a copper ore, comprising: leaching said copper ore with a leaching solution containing aqueous ferric sulfate and a catalytic amount of silver of at least 25 ppm initially dissolved in the leaching solution.
Claim 12
Dependent Claim 38 words
A process for oxidatively leaching a copper ore, comprising: leaching said copper ore with a leaching solution containing aqueous ferric sulfate and a catalytic amount of silver of at least 25 ppm initially dissolved in the leaching solution.
Claim 13
Dependent Claim 29 words
The process of claim 10 wherein said silver is initially dissolved in said leaching solution in an amount from about 25 to about 10,000 ppm, measured as elemental silver.
Claim 14
Dependent Claim 26 words
The process of claim 11 wherein said ferric sulfate is present in the leach solution in an amount from about 2 to about 40%, by weight.
Claim 15
Dependent Claim 22 words
The process of claim 11 wherein said ferric sulfate is present in an amount from about 10 to about 40%, by weight.
Claim 16
Dependent Claim 24 words
The process of claim 12 wherein said leach solution further comprises sulfuric acid in an amount from about 0 to about 20%, by weight.
Claim 17
Dependent Claim 24 words
The process of claim 12 wherein said leach solution further comprises sulfuric acid in an amount from about 1 to about 5%, by weight.
Claim 18
Dependent Claim 19 words
The process of claim 14 wherein said leaching is effected at a temperature from about 150*F to about 235*F.
Claim 19
Dependent Claim 19 words
The process of claim 14 wherein said leaching is effected at a temperature from about 180*F to about 225*F.
Claim 20
Dependent Claim 94 words
A process for oxidatively leaching a copper ore, comprising: leaching said copper ore with an aqueous leaching solution comprising from about 2 to about 40%, by weight, of ferric sulfate and from about 0 to about 20%, by weight, sulfuric acid, said leaching solution having initially dissolved therein from about 25 to about 10,000 ppm of silver, measured as elemental silver, said leaching being effected at a temperature from about 150*F to about 235*F. to produce a pregnant leach solution containing copper values from the ore dissolved in the leaching solution as cupric sulfate.
Claim 21
Dependent Claim 94 words
A process for oxidatively leaching a copper ore, comprising: leaching said copper ore with an aqueous leaching solution comprising from about 2 to about 40%, by weight, of ferric sulfate and from about 0 to about 20%, by weight, sulfuric acid, said leaching solution having initially dissolved therein from about 25 to about 10,000 ppm of silver, measured as elemental silver, said leaching being effected at a temperature from about 150*F to about 235*F. to produce a pregnant leach solution containing copper values from the ore dissolved in the leaching solution as cupric sulfate.
Claim 22
Dependent Claim 19 words
The process of claim 18 wherein said copper ore is a complex mineral sulfide ore containing copper and iron.
Claim 23
Dependent Claim 20 words
The process of claim 19 wherein said leaching solution comprises from about 1 to about 5%, by weight, sulfuric acid.
Claim 24
Dependent Claim 50 words
The process of claim 20 and further comprising: removing solids from said pregnant leach solution; contacting said pregnant leach solution with molecular oxygen to precipitate iron values dissolved from the ore and regenerate ferric sulfate; recovering copper values from the leach solution; and recycling the leach solution to said leaching.
Claim 25
Dependent Claim 16 words
The process of claim 14 wherein said leaching is effected in the presence of molecular oxygen.

References Cited (Backward Citations)

US2563623A Cited
US2878102A Cited
US3637371A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-26 1978-11-25 1979-05-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-26 1982-11-25 1983-05-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-26 1986-11-25 1987-05-27 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag