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US3883625A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making expandable plastics

Assignee: Dow Chemical Co
•
Filing: 1973-03-29
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Granted: 1975-05-13
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Expires: 1993-03-29
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Abstract

Abstract Layered sheet having selectively foamable layers is prepared employing a laminate of at least three layers of synthetic resinous materials, the outer layers are relatively permeable to a blowing agent and a central layer is relatively impermeable to a blowing agent. The laminated sheet is impregnated with a fluid (either liquid or gaseous blowing agent), the sheet exposed to conditions which permit loss of the blowing agent from the outer layers and subsequently heated to foam an inner or central layer.

Inventors

  • 👤 Lowell S Thomas
  • 👤 Kenneth J Cleereman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 13:40
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/32; B29; B29C; B29C44/00; B29C44/34; B29C44/3442; B29C44/3446; B29C44/3453; B32B27/06; B32B27/08; B32B27/30; B32B27/304; C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/34; B32B2323/00; B32B2323/04; Y; Y10; Y10S; Y10S264/00; Y10S264/05

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 141 words
A method for the preparation of a synthetic thermoplastic resinous foamable body which comprises providing a laminate having at least first and second unfoamable outer layers and at least one inner layer, the outer layers and inner layer being of synthetic resinous material, the layers being adhered together, contacting the laminate with a volatile fluid foaming agent having a boiling point not higher than 95*C. at 760 millimeters absolute pressure and a molecular weight of at least 56 to thereby impregnate at least the inner layer with foaming agent at a temperature below the softening temperature of the body, removing the foaming agent from the outer layers and subsequently heating at least a portion of the inner layer to a temperature sufficient to cause foaming or expansion by the formation of a plurality of gas-containing closed cells within the inner layer.
Claim 2
Independent Claim 141 words
A method for the preparation of a synthetic thermoplastic resinous foamable body which comprises providing a laminate having at least first and second unfoamable outer layers and at least one inner layer, the outer layers and inner layer being of synthetic resinous material, the layers being adhered together, contacting the laminate with a volatile fluid foaming agent having a boiling point not higher than 95*C. at 760 millimeters absolute pressure and a molecular weight of at least 56 to thereby impregnate at least the inner layer with foaming agent at a temperature below the softening temperature of the body, removing the foaming agent from the outer layers and subsequently heating at least a portion of the inner layer to a temperature sufficient to cause foaming or expansion by the formation of a plurality of gas-containing closed cells within the inner layer.
Claim 3
Dependent Claim 30 words
THE METHOD OF CLAIM 1 INCLUDING HEAT FORMING THE LAMINATE DURING HEATING OF THE INNER LAYER WHEREIN BOTH THE INNER AND OUTER LAYERS ARE RAISED TO A HEAT FORMING TEMPERATURE.
Claim 4
Dependent Claim 15 words
The method of claim 1 wherein at least one of the layers has multidirectional orientation.
Claim 5
Dependent Claim 20 words
The method of claim 1 wherein the foaming agent in the outer layers is removed by exposure to ambient conditions.
Claim 6
Dependent Claim 14 words
The method of claim 1 wherein the foamable body has a generally container-like configuration.
Claim 7
Dependent Claim 16 words
The method of claim 1 including the step of selectively foaming portions of the inner layer.
Claim 8
Dependent Claim 12 words
The method of claim 1 wherein the outer layers are of polyolefin.
Claim 9
Dependent Claim 19 words
The method of claim 1 wherein the inner layer is a polymer containing a major portion of vinylidene chloride.

References Cited (Backward Citations)

US3324211A Cited
US3300552A Cited
US3444036A Cited
US3449477A Cited
US3531554A Cited
US3784658A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-12 1978-11-11 1979-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-12 1982-11-11 1983-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-12 1986-11-11 1987-05-13 $7700.00 Window Closed / Lapsed

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