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US3883352A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming a photocured solder resist

Assignee: WR Grace and Co
•
Filing: 1974-05-03
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Granted: 1975-05-13
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Expires: 1994-05-03
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Abstract

Abstract This invention relates to a heat and solder resistant solid photopolymer composition which can be imaged and developed and a process of using same. The solder resistant photocurable composition consists essentially of a solid diallyl phthalate prepolymer, i.e. poly-(diallyl orthophthalate) and a liquid polyene and polythiol. The solid composition when applied to a printed circuit board and cured imagewise in the presence of a free radical generator permits passage of the board through a bath of molten solder to secure electrical components thereto. When the free radical generator is actinic radiation, e.g., UV light, a curing rate accelerator, e.g., benzophenone is usually added to the composition.

Inventors

  • 👤 Harold A Kloczewski
  • 👤 William R Schaeffer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 19:43
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/0275; C; C08; C08G; C08G75/00; C08G75/02; C08G75/04; C08G75/045; C08G75/12; Y; Y10; Y10S; Y10S430/00; Y10S430/1053; Y10S430/1055; Y10S430/114; Y10S430/124; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49139; Y10T29/4914; Y10T29/49142; Y10T29/49155; Y10T29/49156

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 96 words
A PROCESS FOR FORMING A PHOTOCURED SOLDER RESIST ON AT LEAST ONE SURFACE OF A SUBSTRATE WHICH COMPRISES: A. APPLYING TO SAID SURFACE, A LAYER OF A SOLID PHOTOCURABLE SOLDER RESIST COMPOSITION CONSISTING ESSENTIALLY OF: 1. 5 TO 40 PARTS BY WEIGHT OF A POLYTHIOL CONTAINING AT LEAST TWO THIOL GROUPS PER MOLECULE; 2. 60 TO 95 PARTS BY WEIGHT OF POLY-(DIALLYL ORTHOPHTHALATE), THE SUM OF (1) AND (2) BEING 100 PARTS BY WEIGHT; 3. 1 TO 20 PARTS BY WEIGHT BASED ON THE WEIGHT OF (1) AND (2) OF A LIQUID POLYENE OF THE FORMULA:
Claim 2
Dependent Claim 96 words
A PROCESS FOR FORMING A PHOTOCURED SOLDER RESIST ON AT LEAST ONE SURFACE OF A SUBSTRATE WHICH COMPRISES: A. APPLYING TO SAID SURFACE, A LAYER OF A SOLID PHOTOCURABLE SOLDER RESIST COMPOSITION CONSISTING ESSENTIALLY OF: 1. 5 TO 40 PARTS BY WEIGHT OF A POLYTHIOL CONTAINING AT LEAST TWO THIOL GROUPS PER MOLECULE; 2. 60 TO 95 PARTS BY WEIGHT OF POLY-(DIALLYL ORTHOPHTHALATE), THE SUM OF (1) AND (2) BEING 100 PARTS BY WEIGHT; 3. 1 TO 20 PARTS BY WEIGHT BASED ON THE WEIGHT OF (1) AND (2) OF A LIQUID POLYENE OF THE FORMULA:
Claim 3
Dependent Claim 20 words
60 to 95 parts by weight of poly-(diallyl orthophthalate), the sum of (1) and (2) being 100 parts by weight;
Claim 4
Dependent Claim 20 words
60 to 95 parts by weight of poly-(diallyl orthophthalate), the sum of (1) and (2) being 100 parts by weight;
Claim 5
Dependent Claim 12 words
The process according to claim 1 wherein the substrate has holes therethrough.
Claim 6
Dependent Claim 35 words
The process according to claim 2 including the additional steps of passing the leads of electrical components through the holes in the substrate where desired and soldering said components to said substrate with molten solder.
Claim 7
Dependent Claim 21 words
1 to 20 parts by weight based on the weight of (1) and (2) of a liquid polyene of the formula:
Claim 8
Dependent Claim 21 words
1 to 20 parts by weight based on the weight of (1) and (2) of a liquid polyene of the formula:
Claim 9
Dependent Claim 52 words
0.05 to 10 parts by weight based on the weight of (1) and (2) of a photocuring rate accelerator, B. exposing said composition imagewise to actinic radiation for a time sufficient to insolubilize the exposed portion of said composition and C. removing the unexposed photocurable composition from the surface of said substrate.
Claim 10
Dependent Claim 52 words
0.05 to 10 parts by weight based on the weight of (1) and (2) of a photocuring rate accelerator, B. exposing said composition imagewise to actinic radiation for a time sufficient to insolubilize the exposed portion of said composition and C. removing the unexposed photocurable composition from the surface of said substrate.
Claim 11
Dependent Claim 52 words
0.05 TO 10 PARTS BY WEIGHT BASED ON THE WEIGHT OF (1) AND (2) OF A PHOTOCURING RATE ACCELERATOR, B. EXPOSING SAID COMPOSITION IMAGEWISE TO ACETINIC RADIATION FOR A TIME SUFFICIENT TO INSOLUBLIZE THE EXPOSED PORTION OF SAID COMPOSITION AND C. REMOVING THE UNEXPOSED PHOTOCURABLE COMPOSITION FROM THE SURFACE OF SAID SUBSTRATE.
Claim 12
Dependent Claim 52 words
0.05 TO 10 PARTS BY WEIGHT BASED ON THE WEIGHT OF (1) AND (2) OF A PHOTOCURING RATE ACCELERATOR, B. EXPOSING SAID COMPOSITION IMAGEWISE TO ACETINIC RADIATION FOR A TIME SUFFICIENT TO INSOLUBLIZE THE EXPOSED PORTION OF SAID COMPOSITION AND C. REMOVING THE UNEXPOSED PHOTOCURABLE COMPOSITION FROM THE SURFACE OF SAID SUBSTRATE.

References Cited (Backward Citations)

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US3462267A Cited
US3615450A Cited
US3619393A Cited
US3708413A Cited
US3767398A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-12 1978-11-11 1979-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-12 1982-11-11 1983-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-12 1986-11-11 1987-05-13 $7700.00 Window Closed / Lapsed

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