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US3880235A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for igniting well heaters

Assignee: Sunoco Inc
•
Filing: 1972-05-15
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Granted: 1975-04-29
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Expires: 1992-05-15
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Abstract

Abstract Ignitors are provided for initiating fuel fed well heaters located adjacent earth formations in a wellbore. The ignitors are battery powered and subsist independently downhole. Batteries are used to provide current to a heating element or, in conjunction with an oscillator and transformer can be used to generate an electric arc using a spark gap. Additionally, a catalytic ignitor can be used in conjunction with a hydrogen containing fuel gas, thereby providing a spontaneous hydrogen and air reaction. The hydrogen-air reaction raises the temperature to that of natural gas ignition.

Inventors

  • 👤 Holland J Berry
  • 👤 William C Hardy
  • 👤 Dale W Zadow

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 05:14
CPC Classifications
E; E21; E21B; E21B43/00; E21B43/16; E21B43/24; E21B43/2401; E21B36/00; E21B36/02

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 116 words
Apparatus for igniting a fuel fed well heater located in a wellbore comprising: a catalytic material on a heat resistant support adapted to be located adjacent the well heater, first conduit means extending from the earth''s surface and providing a fluid flow path from the surface to the catalytic material, means for directing one portion of a fuel mixture through the first conduit means to one side of the catalytic material and means for diffusing such one portion of the fuel mixture over the catalytic material before contacting, another portion of the fuel mixture, and second conduit means extending from the surface for providing a fluid flow path for the other portion of the fuel mixture.
Claim 2
Dependent Claim 116 words
Apparatus for igniting a fuel fed well heater located in a wellbore comprising: a catalytic material on a heat resistant support adapted to be located adjacent the well heater, first conduit means extending from the earth''s surface and providing a fluid flow path from the surface to the catalytic material, means for directing one portion of a fuel mixture through the first conduit means to one side of the catalytic material and means for diffusing such one portion of the fuel mixture over the catalytic material before contacting, another portion of the fuel mixture, and second conduit means extending from the surface for providing a fluid flow path for the other portion of the fuel mixture.
Claim 3
Dependent Claim 50 words
The apparatus of claim 1 wherein the catalytic material is a part of a tubular member having a permeable inner wall, a permeable retaining means constituting on outer wall and baffle means located between the inner and outer walls, and wherein the catalytic material is located adjacent the retaining means.
Claim 4
Dependent Claim 69 words
Apparatus for igniting a well heater located in a wellbore comprising: a well heater positioned in the wellbore, igniter means suspended in the wellbore on a conduit and including catalytic material located adjacent the heater; means for introducing air to one side of the catalytic material between the material and the heater; and means for introducing a hydrogen containing fuel gas to the other side of the catalytic material.
Claim 5
Dependent Claim 69 words
Apparatus for igniting a well heater located in a wellbore comprising: a well heater positioned in the wellbore, igniter means suspended in the wellbore on a conduit and including catalytic material located adjacent the heater; means for introducing air to one side of the catalytic material between the material and the heater; and means for introducing a hydrogen containing fuel gas to the other side of the catalytic material.
Claim 6
Dependent Claim 17 words
The apparatus of claim 3 including temperature determining means located on the surface of the catalytic material.
Claim 7
Dependent Claim 31 words
The apparatus of claim 4 wherein the temperature indicating means is a thermocouple, located on the surface of the catalytic material, attached to a thermocouple cable which extends to the surface.
Claim 8
Dependent Claim 88 words
Apparatus for igniting a well heater located in a wellbore comprising: a tubular member having a permeable wall; first conduit means extending from the earth''s surface into the wellbore for introducing air to the outer surface of the permeable wall of the tubular member; second conduit means extending from the earth''s surface into the wellbore for introducing a fuel gas to the inner surface of the permeable wall of the tubular member; and a catalytic material adjacent the outer surface of the permeable wall of the tubular member.
Claim 9
Dependent Claim 88 words
Apparatus for igniting a well heater located in a wellbore comprising: a tubular member having a permeable wall; first conduit means extending from the earth''s surface into the wellbore for introducing air to the outer surface of the permeable wall of the tubular member; second conduit means extending from the earth''s surface into the wellbore for introducing a fuel gas to the inner surface of the permeable wall of the tubular member; and a catalytic material adjacent the outer surface of the permeable wall of the tubular member.
Claim 10
Dependent Claim 32 words
The apparatus of claim 6 including means adjacent the inner surface of the permeable wall for diffusing the fuel gas over the entire surface of the outer surface of the permeable wall.
Claim 11
Dependent Claim 24 words
The apparatus of claim 6 including means for determining temperature located on the tubular member, and means for transmitting temperature indications to the surface.
Claim 12
Dependent Claim 117 words
Apparatus for igniting a well heater located in a wellbore adjacent a formation to be heated comprising: pipe means suspended in the wellbore and having an igniter attached thereto, a tubular member located in the interior of the igniter and having a catalytic material located adjacent the exterior wall of said tubular member; fluid passage means extending from the earth''s surface into the wellbore for introducing air to the catalytic material on the exterior wall of the tubular member without passing over the interior wall thereof; separate fluid passage means for flowing a fuel gas to the interior wall of the igniter; and means for flowing the fuel gas from the interior wall to the exterior wall.
Claim 13
Dependent Claim 117 words
Apparatus for igniting a well heater located in a wellbore adjacent a formation to be heated comprising: pipe means suspended in the wellbore and having an igniter attached thereto, a tubular member located in the interior of the igniter and having a catalytic material located adjacent the exterior wall of said tubular member; fluid passage means extending from the earth''s surface into the wellbore for introducing air to the catalytic material on the exterior wall of the tubular member without passing over the interior wall thereof; separate fluid passage means for flowing a fuel gas to the interior wall of the igniter; and means for flowing the fuel gas from the interior wall to the exterior wall.
Claim 14
Dependent Claim 31 words
The apparatus of claim 9 including baffle means located between the interior and exterior walls, for diffusing the fuel gas so that said gas is distributed over the entire exterior wall.
Claim 15
Dependent Claim 30 words
The apparatus of claim 10 wherein the exterior wall is a screen and the interior wall is perforated pipe and wherein the screen retains the catalytic material and baffle means.
Claim 16
Dependent Claim 14 words
The apparatus of claim 10 wherein the baffle means is a fibrous silica material.
Claim 17
Dependent Claim 67 words
Process for igniting a well heater located in a wellbore comprising: positioning a well heater in the wellbore, locating an igniter including a catalytic material adjacent the well heater; and initiating a catalytic reaction of hydrogen and air by flowing a hydrogen containing fuel gas into contact with one surface of the catalytic material and flowing air into contact with the other surface of the catalytic material.
Claim 18
Dependent Claim 67 words
Process for igniting a well heater located in a wellbore comprising: positioning a well heater in the wellbore, locating an igniter including a catalytic material adjacent the well heater; and initiating a catalytic reaction of hydrogen and air by flowing a hydrogen containing fuel gas into contact with one surface of the catalytic material and flowing air into contact with the other surface of the catalytic material.
Claim 19
Dependent Claim 15 words
The process of claim 13 wherein the fuel gas mixture comprises gaseous hydrocarbons and hydrogen.
Claim 20
Dependent Claim 13 words
The process of claim 14 including monitoring the temperature of the catalytic reaction.
Claim 21
Dependent Claim 27 words
The process of claim 15 including terminating the flow of the hydrogen portion of the fuel gas when the catalytic reaction temperature of the hydrocarbon is reached.
Claim 22
Dependent Claim 86 words
A process for igniting portions of a wellbore comprising: locating an igniter having a catalytic covered member on a conduit forming a first fluid flow path from the surface to the igniter in the wellbore, passing a fuel gas through the conduit to one surface of the tubular member, passing an oxidizing agent through a separate fluid flow path to the other surface of the tubular member to thereby maintain the fuel gas and oxidizing agent separated until they are combined on the catalytic covered member.
Claim 23
Dependent Claim 86 words
A process for igniting portions of a wellbore comprising: locating an igniter having a catalytic covered member on a conduit forming a first fluid flow path from the surface to the igniter in the wellbore, passing a fuel gas through the conduit to one surface of the tubular member, passing an oxidizing agent through a separate fluid flow path to the other surface of the tubular member to thereby maintain the fuel gas and oxidizing agent separated until they are combined on the catalytic covered member.

References Cited (Backward Citations)

US3215495A Cited
US3245459A Cited
US3244231A Cited
US3240256A Cited
US3407025A Cited
US3376932A Cited
US3485230A Cited
US3497000A Cited
US3706303A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-28 1978-10-28 1979-04-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-28 1982-10-28 1983-04-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-28 1986-10-28 1987-04-29 $7700.00 Window Closed / Lapsed

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