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US3879329A Expired / Lapsed US ⏱️ 0.0 years remaining

Non-elastomeric polyurethane compositions containing cyclic polyethers

Assignee: Dow Chemical Co
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Filing: 1973-12-07
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Granted: 1975-04-22
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Expires: 1993-12-07
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Abstract

Abstract Mixtures comprising a low molecular weight polyol having a functionality of from 3 to about 8, a liquid modifier compound having a boiling point above 150*C, such as a cyclic ether, a polyisocyanate and a non-amine-containing catalyst, instantly set, after a brief induction period, to a solid, dense, nonelastomeric polymeric product which can be demolded within a period of from less than about 1 minute to about 5 minutes.

Inventors

  • 👤 Franciszek Olstowski
  • 👤 Donald B Parrish

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 05:08
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/04; C08K5/10; C08K5/109; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/0838; C08G18/0842; C08G18/28; C08G18/40; C08G18/48; C08G18/4804; C08K5/0008; C08K5/09; C08K5/101; C08K5/15; C08K5/159

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 241 words
A NON-ELASTOMERIC, NON-CELLULAR DENSE, SOLID POLYMER HAVING A DENSITY OF AT LEAST ABOUT 1 GRAM/CC RESULTING FROM ADMIXTURE OF THE COMPONENTS OF A COMPOSITION COMPRISING: A. A POLYMER POLYOL HAVING FROM 3 TO ABOUT 8 HYDROXYL GROUPS AND A HYDROXYL EQUIVALENT WEIGHT BETWEEN ABOUT 75 AND ABOUT 230, B.AN ORGANIC POLYISOCYANATE, C. A LIQUID MODIFIER COMPOUND HAVING A BOILING POINT ABOVE ABOUT 150*C SELECTED FROM THE GROUP CONSISTING OF CYCLIC POLYETHERS AND MIXTURES THEREOF, SAID POLYETHERS BEING CYCLIC TETRAMERS AND ABOVE OF OF ETHYLENE OXIDE, PROPYLENE OXIDE, BUTYLENE OXIDE OR EPICHLOROHYDRIN, AND D. A NON-AMINE-CONTAINING CATALYST FOR URETHANE FORMATION, WHICH IS AN ORGANO METAL COMPOUND; WHEREIN COMPONENTS (A) AND (B) ARE PRESENT IN AMOUNTS SO AS TO PROVIDE AN NCO:OH RTIO OF FROM ABOUT 0.8:1 TO ABOUT 2:1, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 20 TO ABOUT 50 PERCENT WITH THE PROVISO THAT WHEN COMPONENT (B) IS AN NCO-CONTAINING PREPOLYMER CONTAINING LESS THAN ABOUT 40% NCO BY WEIGHT, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 10% TO ABOUT 50% BY WEIGHT OF THE SUM OF COMPONENTS (A), (B), AND (C); AND COMPONENT (D) IS PRESENT IN QUANTITIES OF FROM ABOUT 0.2 TO ABOUT 10 PERCENT BY WEIGHT OF THE SUM OF THE WEIGHTS OF COMPONENTS (A), (B) AND (C); AND WHEREIN SAID POLYMER CAN BE DEMOLDED WITHIN LESS THAN ABOUT 5 MINUTES, WITHOUT THE APLICATION OF AN EXTERNAL SOURCE OF HEAT, AFTER ADMIXTURE OF SAID COMPOSITION.
Claim 2
Dependent Claim 241 words
A NON-ELASTOMERIC, NON-CELLULAR DENSE, SOLID POLYMER HAVING A DENSITY OF AT LEAST ABOUT 1 GRAM/CC RESULTING FROM ADMIXTURE OF THE COMPONENTS OF A COMPOSITION COMPRISING: A. A POLYMER POLYOL HAVING FROM 3 TO ABOUT 8 HYDROXYL GROUPS AND A HYDROXYL EQUIVALENT WEIGHT BETWEEN ABOUT 75 AND ABOUT 230, B.AN ORGANIC POLYISOCYANATE, C. A LIQUID MODIFIER COMPOUND HAVING A BOILING POINT ABOVE ABOUT 150*C SELECTED FROM THE GROUP CONSISTING OF CYCLIC POLYETHERS AND MIXTURES THEREOF, SAID POLYETHERS BEING CYCLIC TETRAMERS AND ABOVE OF OF ETHYLENE OXIDE, PROPYLENE OXIDE, BUTYLENE OXIDE OR EPICHLOROHYDRIN, AND D. A NON-AMINE-CONTAINING CATALYST FOR URETHANE FORMATION, WHICH IS AN ORGANO METAL COMPOUND; WHEREIN COMPONENTS (A) AND (B) ARE PRESENT IN AMOUNTS SO AS TO PROVIDE AN NCO:OH RTIO OF FROM ABOUT 0.8:1 TO ABOUT 2:1, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 20 TO ABOUT 50 PERCENT WITH THE PROVISO THAT WHEN COMPONENT (B) IS AN NCO-CONTAINING PREPOLYMER CONTAINING LESS THAN ABOUT 40% NCO BY WEIGHT, COMPONENT (C) IS PRESENT IN QUANTITIES OF FROM ABOUT 10% TO ABOUT 50% BY WEIGHT OF THE SUM OF COMPONENTS (A), (B), AND (C); AND COMPONENT (D) IS PRESENT IN QUANTITIES OF FROM ABOUT 0.2 TO ABOUT 10 PERCENT BY WEIGHT OF THE SUM OF THE WEIGHTS OF COMPONENTS (A), (B) AND (C); AND WHEREIN SAID POLYMER CAN BE DEMOLDED WITHIN LESS THAN ABOUT 5 MINUTES, WITHOUT THE APLICATION OF AN EXTERNAL SOURCE OF HEAT, AFTER ADMIXTURE OF SAID COMPOSITION.
Claim 3
Dependent Claim 241 words
A non-elastomeric, non-cellular dense, solid polymer having a density of at least about 1 gram/cc resulting from admixture of the components of a composition comprising: A. a polymer polyol having from 3 to about 8 hydroxyl groups and a hydroxyl equivalent weight between about 75 and about 230, B. an organic polyisocyanate, C. a liquid modifier compound having a boiling point above about 150*C selected from the group consisting of cyclic polyethers and mixtures thereof, said polyethers being cyclic tetramers and above of ethylene oxide, propylene oxide, butylene oxide or epichlorohydrin, and D. a non-amine-containing catalyst for urethane formation, which is an organo metal compound; wherein Components (A) and (B) are present in amounts so as to provide an NCO:OH ratio of from about 0.8:1 to about 2:1, Component (C) is present in quantities of from about 20 to about 50 percent with the proviso that when Component (B) is an NCO-containing prepolymer containing less than about 40% NCO by weight, Component (C) is present in quantities of from about 10% to about 50% by weight of the sum of Components (A), (B), and (C); and Component (D) is present in quantities of from about 0.2 to about 10 percent by weight of the sum of the weights of Components (A), (B) and (C); and wherein said polymer can be demolded within less than about 5 minutes, without the application of an external source of heat, after admixture of said composition.
Claim 4
Dependent Claim 241 words
A non-elastomeric, non-cellular dense, solid polymer having a density of at least about 1 gram/cc resulting from admixture of the components of a composition comprising: A. a polymer polyol having from 3 to about 8 hydroxyl groups and a hydroxyl equivalent weight between about 75 and about 230, B. an organic polyisocyanate, C. a liquid modifier compound having a boiling point above about 150*C selected from the group consisting of cyclic polyethers and mixtures thereof, said polyethers being cyclic tetramers and above of ethylene oxide, propylene oxide, butylene oxide or epichlorohydrin, and D. a non-amine-containing catalyst for urethane formation, which is an organo metal compound; wherein Components (A) and (B) are present in amounts so as to provide an NCO:OH ratio of from about 0.8:1 to about 2:1, Component (C) is present in quantities of from about 20 to about 50 percent with the proviso that when Component (B) is an NCO-containing prepolymer containing less than about 40% NCO by weight, Component (C) is present in quantities of from about 10% to about 50% by weight of the sum of Components (A), (B), and (C); and Component (D) is present in quantities of from about 0.2 to about 10 percent by weight of the sum of the weights of Components (A), (B) and (C); and wherein said polymer can be demolded within less than about 5 minutes, without the application of an external source of heat, after admixture of said composition.
Claim 5
Dependent Claim 87 words
The composition of claim 1 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio of the (A) and (B) components is from about 0.95:1 to about 1.1:1, Component (C) is present in quantities of from about 30 to about 50 percent by weight of the sum of Components (A), (B) and (C) and wherein Component (D) is present in quantities of from about 0.5 to about 3 percent by weight of the sum of the weights of Components (A), (B) and (C).
Claim 6
Dependent Claim 25 words
The composition of claim 2 wherein Component (D) is an organo-metal compound of a metal selected from tin, zinc, lead, mercury, cadmium, bismuth and antimony.
Claim 7
Dependent Claim 27 words
The composition of claim 3 wherein component (C) is selected from the group consisting of cyclic polyethers of 1,2-propylene oxide and of ethylene oxide and mixtures thereof.
Claim 8
Dependent Claim 33 words
The composition of claim 4 wherein component (C) is selected from the group consisting of cyclic tetramers of ethylene oxide, cyclic tetramers of 1,2-propylene oxide, cyclic pentamers of 1,2-propylene oxide and mixtures thereof.
Claim 9
Dependent Claim 16 words
The composition of claim 5 wherein component (D) is an organo-tin compound or an organo-lead compound.
Claim 10
Dependent Claim 10 words
The articles resulting from casting the compositions of claim 1.
Claim 11
Dependent Claim 11 words
The articles of claim 9 wherein said articles are furniture components.
Claim 12
Dependent Claim 11 words
The articles of claim 9 wherein said articles are decorative objects.

References Cited (Backward Citations)

US3102875A Cited
US3148167A Cited
US3243406A Cited
US3770693A Cited
US3499858A Cited
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US3637583A Cited
US3631145A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-21 1978-10-21 1979-04-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-21 1982-10-21 1983-04-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-21 1986-10-21 1987-04-22 $7700.00 Window Closed / Lapsed

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