Patent US3873802A successfully refreshed from Google Patents.
← Back to Patent Explorer
US3873802A Expired / Lapsed US ⏱️ 0.0 years remaining

Elector beam welding apparatus chicorporating a hole center locating means

Assignee: Sciaky Brothers Inc
•
Filing: 1973-05-14
•
Granted: 1975-03-25
•
Expires: 1993-05-14
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract This invention relates to electron beam welding apparatus incorporating means for locating the geometrical center of a hole in a piecepart to be welded into a structure, for example the part may be a tube fitted into a hole drilled in a plate, such as a header in a heat exchanger. The apparatus provides means whereby the end of the tube inserted in the hole in the header is scanned by an electron beam of low intensity sequentially along four paths which radiate from a point outwardly and return along two mutually perpendicular axes. Means are provided whereby a pulse is generated whenever the electron beam strikes the edge of the tubing as its moves outwardly. Electronic system means are provided by which the distance along the path from the starting point of the beam is determined. Deflection means are provided which utilize the information determined to cause the beam to be deflected so that its rest position is progressively brought to the center of the tube. A memory system is provided for retaining the position and means are provided so that a weld along a circular path at a desired radius in the vicinity of the edge of the tube may be made.

Inventors

  • 👤 Albert M Sciaky

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 04:59
CPC Classifications
G; G01; G01B; G01B7/00; G01B7/30; G01B7/31; B; B23; B23K; B23K15/00; B23K15/02; G01B15/00; H; H01; H01J; H01J37/00; H01J37/30; H01J37/304

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 446 words
Apparatus for welding the ends of tubes along their line of adjoinment to the header plate of a heat exchanger which has been drilled with holes through its thickness and into which the ends of tubes to be welded to said header are inserted, comprising: a chamber, capable of being evacuated, which is formed with two open sides opposite one another; sliding carriage means mounted over one of said open sides; an electron beam welding gun comprising means for generating, focusing and deflecting an electron beam mounted on the said carriage; means for translating the said carriage along two mutually perpendicular lines which are parallel to a plane passing through the borders of the said open side; means for attaching the said chamber to the said header plate so that the second open side of the said chamber is covered by a portion of a surface of the said header plate which includes several of the said tube ends so that the space inside the said chamber and tubes may be evacuated; means for sealing off the said tubes at their ends opposite the header plate to which they are to be welded; means for directing the aforementioned electron beam essentially normal to a plane defined by the intersection of the edge of the hole in the header with the outer surface of the tube to be welded thereto so that at its rest position it is within an an area in the plane circumscribed by the said edge of the hole; means for deflecting the said beam out from and back to the at rest position of the beam sequentially along four separate radial paths along mutually perpendicular axes lying on said plane; means for generating an electrical pulse whenever the said beam strikes the inner edge of the said tube during each of said outward deflection; means for generating separate voltages by the action of each of said pulses, which represent the distance and direction from the rest position of the beam to the inner edge of the said tube along each of the said paths; electrical means for adding algebraically the voltages representing the said distances and directions on one of said axes and simultaneously adding alegebraically the voltages representing the said distances and direction on the other axis so as to obtain separate voltages which represent the deviation of the at rest position of the beam from the center of the tube along each of the said axes; and means for causing the beam to be deflected along the said axes through the action of the last mentioned voltages so that the beam passes through the geometric center of the said tube.
Claim 2
Dependent Claim 446 words
Apparatus for welding the ends of tubes along their line of adjoinment to the header plate of a heat exchanger which has been drilled with holes through its thickness and into which the ends of tubes to be welded to said header are inserted, comprising: a chamber, capable of being evacuated, which is formed with two open sides opposite one another; sliding carriage means mounted over one of said open sides; an electron beam welding gun comprising means for generating, focusing and deflecting an electron beam mounted on the said carriage; means for translating the said carriage along two mutually perpendicular lines which are parallel to a plane passing through the borders of the said open side; means for attaching the said chamber to the said header plate so that the second open side of the said chamber is covered by a portion of a surface of the said header plate which includes several of the said tube ends so that the space inside the said chamber and tubes may be evacuated; means for sealing off the said tubes at their ends opposite the header plate to which they are to be welded; means for directing the aforementioned electron beam essentially normal to a plane defined by the intersection of the edge of the hole in the header with the outer surface of the tube to be welded thereto so that at its rest position it is within an an area in the plane circumscribed by the said edge of the hole; means for deflecting the said beam out from and back to the at rest position of the beam sequentially along four separate radial paths along mutually perpendicular axes lying on said plane; means for generating an electrical pulse whenever the said beam strikes the inner edge of the said tube during each of said outward deflection; means for generating separate voltages by the action of each of said pulses, which represent the distance and direction from the rest position of the beam to the inner edge of the said tube along each of the said paths; electrical means for adding algebraically the voltages representing the said distances and directions on one of said axes and simultaneously adding alegebraically the voltages representing the said distances and direction on the other axis so as to obtain separate voltages which represent the deviation of the at rest position of the beam from the center of the tube along each of the said axes; and means for causing the beam to be deflected along the said axes through the action of the last mentioned voltages so that the beam passes through the geometric center of the said tube.
Claim 3
Dependent Claim 142 words
Apparatus as in claim 1 including electrical means for adding arithmetically the voltages representing the distances from the said rest position to the inner edge of the said tube for each of the said radial paths; electrical means for dividing the sum of said voltages by the number of said paths so as to obtain a voltage representing the average value of the inner radius of the said tube; electrical means for adding to said last mentioned voltage a voltage which represents the distance from the periphery of the hole to the aforementioned line along which the aforesaid parts are to be welded; means for applying the resulting sum voltage to a means for controlling the movement of the electron beam; and means for controlling the motion of the beam so that it follows the said line at a preset tangential velocity.
Claim 4
Dependent Claim 31 words
Apparatus as in claim 2 including means for increasing the intensity of the said beam so that a weld is effected between the aforementioned parts along the said line of adjoinment.

References Cited (Backward Citations)

US1058027A Cited
US2777937A Cited
US3241243A Cited
US3513285A Cited
US3513286A Cited
US3463900A Cited
US3783230A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-24 1978-09-23 1979-03-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-24 1982-09-23 1983-03-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-24 1986-09-23 1987-03-25 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag