← Back to Patent Explorer
US3869310A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible sheet materials

Assignee: Kuraray Co Ltd
•
Filing: 1972-12-01
•
Granted: 1975-03-04
•
Expires: 1992-12-01
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A leather-like sheet material is manufactured by forming a nonwoven fibrous mat of mixed-spun fibers consisting of at least two polymeric materials, impregnating the mat with a liquid which is a solvent for at least one of the polymeric materials but is a non-solvent for the other polymeric materials and dissolving out at least one of the polymeric materials, and coagulating the resulting polymer solution with another liquid which is a nonsolvent for all of the polymeric materials constituting initially the fibers but is at least partially miscible with the liquid used for the prior impregnation of the mat into a porous polymeric structure.

Inventors

  • 👤 Osamu Fukushima
  • 👤 Kunio Kogame
  • 👤 Masami Sato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 23:06
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 209 words
A PROCESS FOR PREPARING A FIBEROUS SHEET, COMPRISING FORMING A NON-WOVEN FIBROUS MAT OF MIXED-SPUN FIBERS COMPRISING AT LEAST TWO KINDS OF POLYMERIC MATERIALS SELECTED FROM THE GROUP CONSISTING OF POLYAMIDES, N-METHOXYMETHYLATED POLYAMIDES, POLYESTERS, POLYSTYRENE, POLYOLEFINS, POLYVINYL CHLORIDE, POLYVINYLIDENE CHLORIDE, POLYVINYL ACETATE, POLYMETHACRYLATES, POLYVINYL ALCOHOL, POLYVINYL ACETATE, POLYMETHTHANE ELASTOMER, SAID AT LEAST TWO KINDS OF POLYMERIC MATERIALS HAVING DIFFERENT SOLVENT SOLUBILITIES, IMPREGNATING SAID MAT WITH A FIRST LIQUID WHICH IS A SOVELENT FOR AT LEAST ONE OF SAID POLYMERIC MATERIALS BUT A NONSOLVNT FOR THE OTHER POLYMERIC MATERIALS AT A TEMPERATURE SUFFICIENTLY LOW THAT SAID LIQUID SUBSTANTIALLY DOES NOT DISSOLVE THE POLYMERIC MATERIALS FOR WHICH IT IS A SOLVENT; HEATING THE IMPREGNATED MAT TO A TEMPERATURE AT WHICH SAID POLYMERIC MATERIAL IS PARTIALLY OR WHOLLY DISSOLVED, AND THE SOLUTION OF SAID POLYMERIC MATERIAL IS DISTRIBUTED THROUGH THE FIBROUS MAT, WHILE SUBSTANTIALLY NONE OF THE OTHER POLYMERIC MATERIALS ARE DISSOLVED INTO THE FIRST LIQUID, AND COAGULATING SAID POLYMER SOLUTION BY TREATING SAID MAT WITH A SECOND LIQUID WHICH IS A NON-SOVENT FOR ALL OF THE POLYMERIC MATERIALS WHICH CONSTITUTE SAID MIXED-SPUN FIBERS AND WHICH IS AT LEAST PARTIALLY MISCIBLE WITH SAID FIRST LIQUID TO FORM A POROUS POLYMERIC STRUCTURE WHICH IS SUBSTANTIALLY NONBONDED TO THE FIBERS OF SAID FIBROUS MAT.
Claim 2
Dependent Claim 209 words
A PROCESS FOR PREPARING A FIBEROUS SHEET, COMPRISING FORMING A NON-WOVEN FIBROUS MAT OF MIXED-SPUN FIBERS COMPRISING AT LEAST TWO KINDS OF POLYMERIC MATERIALS SELECTED FROM THE GROUP CONSISTING OF POLYAMIDES, N-METHOXYMETHYLATED POLYAMIDES, POLYESTERS, POLYSTYRENE, POLYOLEFINS, POLYVINYL CHLORIDE, POLYVINYLIDENE CHLORIDE, POLYVINYL ACETATE, POLYMETHACRYLATES, POLYVINYL ALCOHOL, POLYVINYL ACETATE, POLYMETHTHANE ELASTOMER, SAID AT LEAST TWO KINDS OF POLYMERIC MATERIALS HAVING DIFFERENT SOLVENT SOLUBILITIES, IMPREGNATING SAID MAT WITH A FIRST LIQUID WHICH IS A SOVELENT FOR AT LEAST ONE OF SAID POLYMERIC MATERIALS BUT A NONSOLVNT FOR THE OTHER POLYMERIC MATERIALS AT A TEMPERATURE SUFFICIENTLY LOW THAT SAID LIQUID SUBSTANTIALLY DOES NOT DISSOLVE THE POLYMERIC MATERIALS FOR WHICH IT IS A SOLVENT; HEATING THE IMPREGNATED MAT TO A TEMPERATURE AT WHICH SAID POLYMERIC MATERIAL IS PARTIALLY OR WHOLLY DISSOLVED, AND THE SOLUTION OF SAID POLYMERIC MATERIAL IS DISTRIBUTED THROUGH THE FIBROUS MAT, WHILE SUBSTANTIALLY NONE OF THE OTHER POLYMERIC MATERIALS ARE DISSOLVED INTO THE FIRST LIQUID, AND COAGULATING SAID POLYMER SOLUTION BY TREATING SAID MAT WITH A SECOND LIQUID WHICH IS A NON-SOVENT FOR ALL OF THE POLYMERIC MATERIALS WHICH CONSTITUTE SAID MIXED-SPUN FIBERS AND WHICH IS AT LEAST PARTIALLY MISCIBLE WITH SAID FIRST LIQUID TO FORM A POROUS POLYMERIC STRUCTURE WHICH IS SUBSTANTIALLY NONBONDED TO THE FIBERS OF SAID FIBROUS MAT.
Claim 3
Dependent Claim 20 words
A process according to claim 1, in which said first liquid dissolves a major portion of said first polymeric material.
Claim 4
Dependent Claim 19 words
A process according to claim 2, in which said first liquid dissolves substantially all of said first polymeric material.
Claim 5
Dependent Claim 76 words
A process according to claim 1, in which said first polymeric material is a polyamidE, said first liquid is a solution of a metal chloride in a lower alcohol, acetic acid or formic acid or an aqueous solution thereof, an inorganic acid or an aqueous solution thereof or a phenol series solvent and said second liquid is water, an aqueous solution of a metal chloride, a lower alcohol or an aqueous solution of a lower alcohol.
Claim 6
Dependent Claim 24 words
A process according to claim 1, in which said first polymeric material is an N-methoxymethylated polyamide and said first liquid is a lower alcohol.
Claim 7
Dependent Claim 13 words
A process according to claim 5, in which said lower alcohol is methanol.
Claim 8
Dependent Claim 22 words
A process according to claim 1, in which said polyamide is selected from the group consisting of nylon-6, nylon-6,6 nylon-7 and nylon-6,10.
Claim 9
Dependent Claim 14 words
A process according to claim 1, in which said polyolefin is polyethylene or polyproplene.
Claim 10
Dependent Claim 26 words
A process according to claim 1, in which said second liquid is an aqueous solution comprising from 5 to 60 per cent of a metal chloride.
Claim 11
Dependent Claim 22 words
A process according to claim 1, in which said aqueous solution comprises from 10 to 45 per cent of said metal chloride.
Claim 12
Dependent Claim 37 words
A process according to claim 1, in which said second liquid is an aqueous solution comprising from 5 to 40 per cent of a metal chloride and from 5 to 30 per cent of a lower alcohol.
Claim 13
Dependent Claim 25 words
A process according to claim 4, in which said metal chloride is calcium chloride, zinc chloride, cupric chloride, lithium chloride, stannic chloride or titanium tetrachloride.

References Cited (Backward Citations)

US2730479A Cited
US3344013A Cited
US3574523A Cited
US3400042A Cited
US3483015A Cited
US3427179A Cited
US3510390A Cited
US3647591A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-03 1978-09-02 1979-03-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-03 1982-09-02 1983-03-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-03 1986-09-02 1987-03-04 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag