Abstract An improved process for the pretreatment of coal, prior to gasification, to remove volatile matter and lower the propensity of the coal to cake during the gasification reaction which comprises contacting finely divided feed coal with the hot product gases from the coal gasification reaction. Preferably, the product gas from the gasification step is used to fluidize finely divided coal particles in a solids distribution chamber superjacent to a fluidized gasification reaction zone and the resulting product gas-coal feed mixture is passed downward through a plurality of spaced apart conduits positioned a substantial distance above the fludized bed. The coal particles pass, at a slow uniform rate, due to hindered settling through the product gases rising from the gasification reaction and are effectively pretreated prior to contact with the fluidized gasification bed.
IN A PROCESS FOR THE GASIFICATION OF A FINELY DIVIDED SOLID CARBONACEOUS FEED MATERIAL TO PRODUCE A HOT GASEOUS PRODUCT BY A GASIFICATION REACTION IN A FLUIDIZED GASIFICATION REACTION BED WHEREIN THE CARBONACEOUS FEED MATERIAL MUST BE PRETREATED BEFORE PASSAGE TO THE FLUIDIZED REACTION BED, TO PREVENT CAKING OF THE FEED MATERIAL DURING THE GASIFICATION REACTION THE IMPROVEMENT WHICH COMPRISES I. PASSING THE FINELY DIVIDED FEED MATERIAL AND A FLUIDIZING GAS INTO A SOLID DISTRIBUTION ZONE MAINTAINED AT A TEMPERATURE BELOW ABOUT 500*F TO PRODUCE A FLUIDIZED BED OF FEED MATERIAL; II. SAID DISTRIBUTION ZONE POSITIONED SUPERJACENT TO THE FLUIDIZED REACTION BED SAID ZONE COMPRISING A CHAMBER HAVING A SOLIDS INLET, A FLUIDIZING GAS INLET AND A PLURALITY OF SPACED APART DISTRIBUTION CONDUITS PASSING THROUGH THE BOTTOM OF SAID CHAMBER AND TERMINATING WITHIN SAID CHAMBER AT A POINT ABOVE THE SOLIDS INLET AND FLUIDIZING GAS INLET; III. WITHDRAWING A FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS FROM THE FLUIDIZED BED OF FEED MATERIAL; IV. PASSING THE WITHDRAWN FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS DOWN THROUGH THE DISTRIBUTION CONDUITS; V. DISCHARGING THE FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS FROM EACH CONDUIT A SUBSTANTIAL DISTANCE ABOVE THE FLUIDIZED GASIFICATION BED AND INTO A PRETREATMENT ZONE POSITIONED ABOVE SAID GASIFICATION BED WHEREIN THE FEED MATERIAL FROM EACH CONDUIT, AS IT IS DISCHARGED, IS PERMITTED TO SETTLE DOWNWARD TOGETHER TO THE FLUIDIZED GASIFICATION BED;
Claim 2
Dependent Claim
235 words
IN A PROCESS FOR THE GASIFICATION OF A FINELY DIVIDED SOLID CARBONACEOUS FEED MATERIAL TO PRODUCE A HOT GASEOUS PRODUCT BY A GASIFICATION REACTION IN A FLUIDIZED GASIFICATION REACTION BED WHEREIN THE CARBONACEOUS FEED MATERIAL MUST BE PRETREATED BEFORE PASSAGE TO THE FLUIDIZED REACTION BED, TO PREVENT CAKING OF THE FEED MATERIAL DURING THE GASIFICATION REACTION THE IMPROVEMENT WHICH COMPRISES I. PASSING THE FINELY DIVIDED FEED MATERIAL AND A FLUIDIZING GAS INTO A SOLID DISTRIBUTION ZONE MAINTAINED AT A TEMPERATURE BELOW ABOUT 500*F TO PRODUCE A FLUIDIZED BED OF FEED MATERIAL; II. SAID DISTRIBUTION ZONE POSITIONED SUPERJACENT TO THE FLUIDIZED REACTION BED SAID ZONE COMPRISING A CHAMBER HAVING A SOLIDS INLET, A FLUIDIZING GAS INLET AND A PLURALITY OF SPACED APART DISTRIBUTION CONDUITS PASSING THROUGH THE BOTTOM OF SAID CHAMBER AND TERMINATING WITHIN SAID CHAMBER AT A POINT ABOVE THE SOLIDS INLET AND FLUIDIZING GAS INLET; III. WITHDRAWING A FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS FROM THE FLUIDIZED BED OF FEED MATERIAL; IV. PASSING THE WITHDRAWN FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS DOWN THROUGH THE DISTRIBUTION CONDUITS; V. DISCHARGING THE FLUIDIZED MIXTURE OF FEED MATERIAL AND FLUIDIZING GAS FROM EACH CONDUIT A SUBSTANTIAL DISTANCE ABOVE THE FLUIDIZED GASIFICATION BED AND INTO A PRETREATMENT ZONE POSITIONED ABOVE SAID GASIFICATION BED WHEREIN THE FEED MATERIAL FROM EACH CONDUIT, AS IT IS DISCHARGED, IS PERMITTED TO SETTLE DOWNWARD TOGETHER TO THE FLUIDIZED GASIFICATION BED;
Claim 3
Dependent Claim
37 words
An improved process as in claim 1 wherein said hot gaseous product is recovered after contacting said finely divided solids and a portion of said product is passed to said solids distribution zone as said fluidizing gas.
Claim 4
Dependent Claim
30 words
An improved process as in claim 2 wherein said gaseous product contains solids, said solids being removed from said gaseous product prior to being passed to said solids distribution zone.
Claim 5
Dependent Claim
16 words
An improved process as in claim 1 wherein said solid carbonaceous feed material is bituminous coal.