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US3864797A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making dished ion thruster grids

Assignee: National Aeronautics and Space Administration
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Filing: 1973-04-18
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Granted: 1975-02-11
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Expires: 1993-04-18
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Abstract

Abstract A pair of flat grid blanks are clamped together at their edges with an impervious metal sheet on top. All of the blanks and sheets are dished simultaneously by forcing fluid to inflate an elastic sheet which contacts the bottom grid blank. A second impervious metal sheet is inserted between the two grid blanks if the grids have high percentage open areas. The dished grids are stress relieved simultaneously.

Inventors

  • 👤 Bruce A Banks

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 13:51
CPC Classifications
F; F03; F03H; F03H1/00; F03H1/0037; F03H1/0043; H; H01; H01J; H01J19/00; H01J2893/00; H01J2893/0001; H01J2893/0012; H01J2893/0019; H01J2893/0022

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 120 words
A method of forming matched pairs of dished grids to a substantially hemispheroidal configuration for ion thruster accelerator systems comprising the steps of placing an elastic sheet on a rigid base member, aligning a pair of substantially flat grid blanks to form an assembly with said elastic sheet, clamping the marginal peripheral portions of said assembly with a ring to prevent slippage of said assembly and to form an expansible fluid chamber between said elastic sheet and said rigid base member, applying a fluid pressure to said elastic material thereby inflating the same whereby said blanks are dished to the curvature of said inflated elastic material, removing the dished grids from said assembly, and stress relieving said dished grids simultaneously.
Claim 2
Independent Claim 120 words
A method of forming matched pairs of dished grids to a substantially hemispheroidal configuration for ion thruster accelerator systems comprising the steps of placing an elastic sheet on a rigid base member, aligning a pair of substantially flat grid blanks to form an assembly with said elastic sheet, clamping the marginal peripheral portions of said assembly with a ring to prevent slippage of said assembly and to form an expansible fluid chamber between said elastic sheet and said rigid base member, applying a fluid pressure to said elastic material thereby inflating the same whereby said blanks are dished to the curvature of said inflated elastic material, removing the dished grids from said assembly, and stress relieving said dished grids simultaneously.
Claim 3
Dependent Claim 56 words
A method of forming matched pairs of dished grids as claimed in claim 1 including the step of covering the aligned grid blanks with a substantially flat sheet of impervious metal so that said impervious metal is in engagement with the other of said grid blanks opposite the elastic material to prevent catastrophic rupture during dishing.
Claim 4
Dependent Claim 46 words
A method of forming matched pairs of dished grids as claimed in claim 2 including the step of interposing a second substantially flat sheet of impervious metal between the grid metal blanks to prevent distortion caused by slight misalignment of apertures in the grids during dishing.
Claim 5
Dependent Claim 29 words
A method of forming matched pairs of dished grids as claimed in claim 1 wherein at least one of the grid blanks has a thickness less than 0.5 millimeter.
Claim 6
Dependent Claim 20 words
A method of forming matched pairs of dished grids as claimed in claim 4 wherein the grid blank is molybdenum.
Claim 7
Dependent Claim 35 words
A method of forming matched pairs of grids as claimed in claim 1 including stress relieving the grids after dishing by heating the same to a temperature of about 1,750* F for about 1 hour.
Claim 8
Dependent Claim 25 words
A method of forming matched pairs of grids as claimed in claim 1 including the step of forming holes in the grid blanks after dishing.
Claim 9
Dependent Claim 21 words
A method of forming matched pairs of grids as claimed in claim 7 wherein the holes are formed by chemical etching.

References Cited (Backward Citations)

US1329969A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-02-10 1978-08-12 1979-02-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-02-10 1982-08-12 1983-02-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-02-10 1986-08-12 1987-02-11 $7700.00 Window Closed / Lapsed

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