Abstract A pallet is disclosed in which the load is carried on a surface formed, at least partly, by a corrugated panel which may be of fiberboard or other construction. The corrugations of the panel may be partly or completely filled on one or both sides with rigid plastic foam, or other organic or inorganic compound, including the filling of strips at spaced points along the major surfaces of the panel, the strips oriented at right angles to the corrugations. Support members in the form of spaced runners or posts are provided to offset the panel, which constitutes a deck, from the surface against which the pallet is to rest, or from the bottom wall of a container. The spacing of the support members themselves, and the spacing they afford between bottom support surface and panel, is sufficient to permit four-way entry of the prongs of a pallet-lift or fork-lift truck. Rigid plastic foam extends into the corrugations of the panel at the points of fastening of the support members thereto, and if desired, in any or all of the remaining flutes of the corrugated panels as required to provide the strength needed for the particular pallet use.
A four-way entry pallet comprising: a. at least one corrugated upper deck member having a top side and an underside; b. rigid plastic foam filler filling in at least a portion of each of the flutes of said top side corrugations to provide added strength and rigidity to said upper deck; c. A plurality of spaced rigid plastic support members adhesively fastened to the underside corrugations of said upper deck, each of said supports having at least the top surface corrugated to mate with the respective corrugations of said underside corrugations of said upper deck; d. each of said plastic supports being elongated members having an upper portion extending the length thereof, leg portions depending from said elongated upper portion spaced apart to form slots between said depending legs to permit entry of prongs of a forklift truck therethrough.
Claim 2
Dependent Claim
139 words
A four-way entry pallet comprising: a. at least one corrugated upper deck member having a top side and an underside; b. rigid plastic foam filler filling in at least a portion of each of the flutes of said top side corrugations to provide added strength and rigidity to said upper deck; c. A plurality of spaced rigid plastic support members adhesively fastened to the underside corrugations of said upper deck, each of said supports having at least the top surface corrugated to mate with the respective corrugations of said underside corrugations of said upper deck; d. each of said plastic supports being elongated members having an upper portion extending the length thereof, leg portions depending from said elongated upper portion spaced apart to form slots between said depending legs to permit entry of prongs of a forklift truck therethrough.
Claim 3
Dependent Claim
56 words
The pallet of claim 1 wherein said support leg portions include corrugations at their bottom surface, a bottom deck spaced from said top deck having a top side and an underside, the top side having corrugations to mate with said support leg bottom surface, said support legs being adhesively secured to said bottom deck upper surface.
Claim 4
Dependent Claim
25 words
The pallet of claim 1 further including a plurality of spaced elongated strips adhesively secured to the bottom surfaces of a plurality of support legs.
Claim 5
Dependent Claim
37 words
The pallet of claim 2 wherein said bottom deck includes rigid plastic foam filler in at least a portion of each of the flutes of said corrugations to provide added strength and rigidity to said lower deck.
Claim 6
Dependent Claim
22 words
The pallet of claim 1 wherein the deck and support members are separately provided in a kit with adhesive for on-the-site assembly.