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US3861005A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic isomerization of lube streams and waxes

Assignee: Sunoco Inc R&M
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Filing: 1973-10-09
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Granted: 1975-01-21
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Expires: 1993-10-09
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Abstract

Abstract Waxy hydrocarbons, per se or in a petroleum fraction in the lubricating oil viscosity range, can be converted to oily, nonwaxy hydrocarbons by contacting the wax or wax containing stream with an acidic alumino-silicate zeolite catalyst (e.g., CeHY, GdHX, CaHX, MgHY, NiHY, etc.) preferably in combination with a hydrogenation catalyst (e.g., Ni, Co, Mo, W, Pt, Pd, Re, Ru, etc.) and combinations thereof (e.g., NiCo, NiW, CoMo, NiMo, etc.). The preferred conditions include temperatures above 300* F and elevated hydrogen pressure (e.g., 400-6,000 psi, more preferred at least 1,500 psi of hydrogen), the most preferred hydrogen purity being 50-100%). Preferably, the zeolite contains polyvalent metal cations, is virtually free from alkali metal cations and halide ions and can contain in the range of 0.0-18% H2O (preferably 1-10%, typically 1.5-5%) as determined by ignition analysis at 1,800* F. A preferred feed stock is a waxy ''''heavy gas oil,'''' of the type used as a charge to a lube oil hydrocracking process (e.g., see U.S. Pat. No. 3,663,427 issued May 16, 1972 to Thomas and the said Steinmetz); however, ''''waxfree'''' naphthenic lubes can also be converted to improve yields of lower viscosity lubes.

Inventors

  • 👤 Ib Steinmetz
  • 👤 David S Barmby

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 12:47
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; C10G45/00; C10G45/58; C10G45/60; C10G45/64; C10G2400/00; C10G2400/10

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 154 words
Process comprising contacting a lube oil boiling range stock containing waxy hydrocarbons with a catalyst comprising an acidic partially decationized crystalline alumino-silicate zeolite at a liquid hourly space velocity, in the range of 0.1-10.0, based on the fresh feed and the crystalline zeolite content of the catalyst, and hydrogen pressure in the range of 400 to 6,000 psi, at a gas recycle rate in the range of 0 to 20,000 scf/bbl of fresh feed and at a temperature in the range of 350* to 675* F, said space velocity, pressure, temperature and recycle conditions being selected so as to attain conversion of at least about 6% of said waxy hydrocarbon to oils in the lubricating oil viscosity range and wherein less than 15 volume percent of said feed is converted to materials boiling below 600* F, and wherein less than 25% of the exchange capacity of said zeolite is satisfied by alkali metal cations.
Claim 2
Dependent Claim 154 words
Process comprising contacting a lube oil boiling range stock containing waxy hydrocarbons with a catalyst comprising an acidic partially decationized crystalline alumino-silicate zeolite at a liquid hourly space velocity, in the range of 0.1-10.0, based on the fresh feed and the crystalline zeolite content of the catalyst, and hydrogen pressure in the range of 400 to 6,000 psi, at a gas recycle rate in the range of 0 to 20,000 scf/bbl of fresh feed and at a temperature in the range of 350* to 675* F, said space velocity, pressure, temperature and recycle conditions being selected so as to attain conversion of at least about 6% of said waxy hydrocarbon to oils in the lubricating oil viscosity range and wherein less than 15 volume percent of said feed is converted to materials boiling below 600* F, and wherein less than 25% of the exchange capacity of said zeolite is satisfied by alkali metal cations.
Claim 3
Dependent Claim 30 words
Process according to claim 1 wherein said conditions are selected so as to attain said conversion with no appreciable conversion of said waxy hydrocarbons to materials of lower carbon number.
Claim 4
Dependent Claim 38 words
Process according to claim 1 wherein said temperature is in the range of 550* to 650* F and wherein less than 10% of the waxy hydrocarbon which is so contacted is converted to hydrocarbons boiling below 600* F.
Claim 5
Dependent Claim 16 words
Process according to claim 1 wherein said zeolite contains less than 0.1 weight percent halide ions.
Claim 6
Dependent Claim 17 words
Process according to claim 2 wherein said temperature is in the range of 500* to 575* F.
Claim 7
Dependent Claim 17 words
ProcesS according to claim 2 wherein said temperature is in the range of 520* to 560* F.
Claim 8
Dependent Claim 61 words
Process according to claim 1 wherein said waxy hydrocarbons are contained in a distillate oil having a viscosity at 100* F in the range of 35-10,000 SUS, a viscosity-gravity constant in the range of 0.78-0.85 and wherein the concentration of wax in said distillate is less than 50 weight percent and wherein said contact temperature is no greater than 650* F.
Claim 9
Dependent Claim 42 words
Process according to claim 7 wherein said wax concentration is less than about 20% and wherein said temperature is no greater than 550* F and wherein said contacting is at a liquid hourly space velocity in the range of 0.5 to 5.
Claim 10
Dependent Claim 23 words
Process of claim 1 wherein at least 10% of the exchange capacity of said zeolite is satisfied by cations of a polyvalent metal.
Claim 11
Dependent Claim 16 words
Process of claim 8 wherein said polyvalent metal is selected from lanthanum and the rare earths.
Claim 12
Dependent Claim 35 words
Process according to claim 1 where said waxy hydrocarbons are contained in a raffinate oil obtained by solvent extraction of a distillate oil having a viscosity at 100* F in the range of 35-10,000 SUS.
Claim 13
Dependent Claim 25 words
Process according to claim 1 wherein said contacting is also in the presence of a metal hydrogenation catalyst or a hydride, oxide or sulfide thereof.
Claim 14
Dependent Claim 15 words
Process according to claim 12 wherein said metal is nickel, tungsten or a mixture thereof.
Claim 15
Dependent Claim 49 words
Process according to claim 1 wherein said alumino-silicate zeolite catalyst is combined with a hydrogenation catalyst, and wherein said catalyst combination includes at least one metal, oxide or sulfide of at least one metal selected from the group consisting of nickel, cobalt, molybdenum, tungsten, platinum, palladium, rhenium and ruthenium.
Claim 16
Dependent Claim 51 words
Process according to claim 1 wherein said waxy hydrocarbons are contained in an oily feed stock which contains less than 50 weight percent of wax and wherein less than 75 scf of C1-C5 hydrocarbon gases are produced, in a single pass through a reactor, for each barrel of fresh feed stock.
Claim 17
Dependent Claim 30 words
Process according to claim 1 wherein less than 35 scf of C1-C5 hydrocarbon gases are produced, in a single pass through a reactor, for each barrel of fresh feed stock.
Claim 18
Dependent Claim 38 words
Process according to claim 1 wherein the framework of said zeolite has a ratio Al/Si in the range of 0.35-0.65 and wherein in the range of 10-60% of the exchange capacity of said zeolite is satisfied by protons.
Claim 19
Dependent Claim 23 words
Process according to claim 13 wherein at least 40% of the exchange capacity of said zeolite is satisfied by cations of cerium III.
Claim 20
Dependent Claim 19 words
Process according to claim 1 wherein at least 90% of the feed to said process boils above 600* F.
Claim 21
Dependent Claim 19 words
Process according to claim 1 wherein at least 95% of the feed to said process boils above 700* F.
Claim 22
Dependent Claim 14 words
Process of claim 21 wherein said zeolite is a rare earth exchanged synthetic faujasite.
Claim 23
Dependent Claim 35 words
Process of claim 22 wherein the contacting is also in the presence of a hydrogenation catalyst containing cobalt, nickel, molybdenum, tungsten or a hydride, sulfide or oxide thereof or a mixture of such hydrogenation catalysts.
Claim 24
Dependent Claim 32 words
Process of claim 21 wherein said straight run distillate oil contains waxy hydrocarbons and wherein at least 6% of said waxy hydrocarbons are converted to oils in the lubricating oil boiling range.

References Cited (Backward Citations)

US3146279A Cited
US3308052A Cited
US3400072A Cited
US3365390A Cited
US3492218A Cited
US3438887A Cited
US3494854A Cited
US3790472A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-20 1978-07-22 1979-01-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-20 1982-07-22 1983-01-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-20 1986-07-22 1987-01-21 $7700.00 Window Closed / Lapsed

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