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US3857995A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrical connector

Assignee: TE Connectivity Corp
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Filing: 1972-11-24
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Granted: 1974-12-31
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Expires: 1992-11-24
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Abstract

Abstract An electrical connector for use with an insulated electrical conductor, comprises a ferrule having a transversely extending rib which is located in the ferrule. The rib is generally cylindrical in cross section and extrudes the insulation from the conductor without risk of breaking the conductor as the ferrule and rib are deformed around the conductor.

Inventors

  • 👤 C Wyrick

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:20
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/10; H01R4/18; H01R4/188; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/923; Y10S428/924; Y10S428/926; Y10S428/9335; Y10S428/94; Y10T; Y10T428/00; Y10T428/12; Y10T428/12333; Y10T428/12354; Y10T428/1241; Y10T428/12486; Y10T428/12493; Y10T428/12771; Y10T428/12861; Y10T428/12903

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 142 words
An electrical connector for use with an insulated wire, comprising a ferrule portion having a wire engaging surface and spaced side edges, a rib on said surface and extending transversely with respect to said side edges and the longitudinal axis of said ferrule portion, and a terminal portion adapted to be connected to an electrical conductor, said ferrule portion together with said rib being adapted to be crimped into a generally cylindrical shape around the wire so that said side edges of said ferrule portion are adjacent each other, said rib being generally circular in cross section to penetrate and extrude insulation on the wire and to make good electrical contact with the wire without cutting into the wire as the ferrule portion and rib are crimped around the wire, and said rib being a separate piece secured to said ferrule portion.
Claim 2
Dependent Claim 142 words
An electrical connector for use with an insulated wire, comprising a ferrule portion having a wire engaging surface and spaced side edges, a rib on said surface and extending transversely with respect to said side edges and the longitudinal axis of said ferrule portion, and a terminal portion adapted to be connected to an electrical conductor, said ferrule portion together with said rib being adapted to be crimped into a generally cylindrical shape around the wire so that said side edges of said ferrule portion are adjacent each other, said rib being generally circular in cross section to penetrate and extrude insulation on the wire and to make good electrical contact with the wire without cutting into the wire as the ferrule portion and rib are crimped around the wire, and said rib being a separate piece secured to said ferrule portion.
Claim 3
Dependent Claim 24 words
An electrical connector as in claim 1, wherein said rib is an elongated member adapted to be crimped into a ring around the wire.
Claim 4
Dependent Claim 16 words
An electrical connector as in claim 1, wherein said rib is made from solid electrical wire.
Claim 5
Dependent Claim 16 words
An electrical connector as in claim 1, wherein said rib is bonded to said ferrule portion.
Claim 6
Dependent Claim 17 words
An electrical connector as in claim 1, wherein said rib is ultrasonicly welded to said ferrule portion.
Claim 7
Dependent Claim 19 words
An electrical connector as in claim 1, wherein said rib and said ferrule position are made of different metals.
Claim 8
Dependent Claim 17 words
An electrical connector as in claim 1, wherein said rib and ferrule portion are mechanically held together.
Claim 9
Dependent Claim 36 words
An electrical connector as in claim 1, wherein said ferrule portion has extending tab portions which are bent over toward the center of the conductor and are adapted to extend into the insulation of the wire.
Claim 10
Dependent Claim 36 words
An electrical connector as in claim 8, wherein said rib is located in said tab portions and said tab portions extend beyond the ends of said rib and are bent over the ends of said rib.
Claim 11
Dependent Claim 33 words
An electrical connector as in claim 1, wherein said rib is located generally in the center of said ferrule portion and lies in a plane perpendicular to the longitudinal axis of said connector.
Claim 12
Independent Claim 76 words
A method for forming a strip of electrical connectors each having a ferrule portion and a rib for use in extruding insulation from an insulated conductor, comprising the steps of: locating a generally elongated wire having a circuit cross section longitudinally along a flat elongated sheet metal strip, bonding said wire to said sheet metal strip; and stamping said sheet metal strip and said wire to form said ferrule portions and said ribs of the connectors.
Claim 13
Independent Claim 76 words
A method for forming a strip of electrical connectors each having a ferrule portion and a rib for use in extruding insulation from an insulated conductor, comprising the steps of: locating a generally elongated wire having a circuit cross section longitudinally along a flat elongated sheet metal strip, bonding said wire to said sheet metal strip; and stamping said sheet metal strip and said wire to form said ferrule portions and said ribs of the connectors.
Claim 14
Dependent Claim 20 words
The method of claim 11, comprising the additional step of bending said ferrule portions and said ribs into ''''U'''' shapes.
Claim 15
Dependent Claim 20 words
The method of claim 11, wherein the step of bonding comprises ultrasonically welding said wire to said sheet metal strip.
Claim 16
Dependent Claim 161 words
A strip of electrical connectors to be used with insulated wire, said strip comprising a plurality of connectors and means for holding said connectors in said strip, each of said connectors having a ferrule portion, each ferrule portion having a wire engaging surface, each connector having a rib on said wire engaging surface, said rib extending transversely with respect to the longitudinal axis of its associated ferrule portion, and each connecTor having a terminal portion adapted to be connected to an electrical conductor, each of said ferrule portions and each of said associated ribs being adapted to be crimped into a generally cylindrical shape around the wire, each of said ribs being generally circular in cross section to penetrate and extrude insulation on the wire and to make good electrical contact with the wire without cutting into the wire as the ferrule portion and rib are crimped around the wire, and said ribs being separate pieces secured to said ferrule portions.
Claim 17
Dependent Claim 161 words
A strip of electrical connectors to be used with insulated wire, said strip comprising a plurality of connectors and means for holding said connectors in said strip, each of said connectors having a ferrule portion, each ferrule portion having a wire engaging surface, each connector having a rib on said wire engaging surface, said rib extending transversely with respect to the longitudinal axis of its associated ferrule portion, and each connecTor having a terminal portion adapted to be connected to an electrical conductor, each of said ferrule portions and each of said associated ribs being adapted to be crimped into a generally cylindrical shape around the wire, each of said ribs being generally circular in cross section to penetrate and extrude insulation on the wire and to make good electrical contact with the wire without cutting into the wire as the ferrule portion and rib are crimped around the wire, and said ribs being separate pieces secured to said ferrule portions.
Claim 18
Dependent Claim 16 words
A strip of electrical connectors as in claim 14, wherein said ribs are solid electrical wire.
Claim 19
Dependent Claim 18 words
A strip of electrical connectors as in claim 14, wherein said ribs are bonded to said ferrule portions.
Claim 20
Dependent Claim 19 words
A strip of electrical connectors as in claim 14, wherein said ribs are ultransonicly welded to said ferrule portions.
Claim 21
Dependent Claim 24 words
A strip of electrical connectors as in claim 14, wherein each of said ferrule portions and each of said ribs are generally ''''U'''' shaped.
Claim 22
Dependent Claim 18 words
A strip of electrical connectors as in claim 18, wherein said ribs are bonded to said ferrule portions.

References Cited (Backward Citations)

US2261372A Cited
US3355698A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-30 1978-07-01 1978-12-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-30 1982-07-01 1982-12-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-30 1986-07-01 1986-12-31 $7700.00 Window Closed / Lapsed

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