← Back to Patent Explorer
US3856719A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing foamed thermoplastic resin articles

Assignee: JSP Corp
•
Filing: 1972-12-05
•
Granted: 1974-12-24
•
Expires: 1992-12-05
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A foamed thermoplastic resin article is obtained from a ternary component system thermoplastic resinous composition consisting of 100 parts by weight of a low density polyethylene or an ethylene copolymer and from 10 to 60 parts by weight, more preferably, from 15 to 40 parts by weight of modifying polymers of (A) a polystyrene type resin and (B) a high density polyethylene. The amount of (B) is from 6 to 40 % by weight, more preferably, from 10 to 35 % by weight based on the total amount of (A) and (B). The foamed article, shaped either in sheet, rod or net, etc. produced this resinous composition exhibits no substantial shrinkage after molding. It is also excellent in flexibility as well as in elasticity.

Inventors

  • 👤 T Noguchi
  • 👤 I Ohtsuka
  • 👤 A Miyamoto
  • 👤 H Akiyama

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 17:10
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0061; C08J2323/00; C08J2323/02; C08J2323/04; C08J2323/08; C08J2425/00; C08J2425/02; C08J2425/04; C08J2425/06; Y; Y10; Y10S; Y10S521/00; Y10S521/908; Y10S521/91

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 155 words
A PROCESS FOR PRODUCING A FORMED ARTICLE OF THERMOPLASTIC RESIN BY EXTRUDING INTO A LOW PRESSURE ZONE, A MOLTEN THERMOPLASTIC RESIN COMPOSITION, WITH OR WITHOUT A NUCLEATING AGENT, SAID COMPOSITION CONTAINING AT LEAST ONE ORGANIC FOAMING AGENT OF A SATURATED HYDROCARBON, A HALIDE THEREOF OR AN ETHER, WHICH IS NORMALLY GASEOUS OR LIQUID AND HAVING A BOILING POINT OF FROM -45*C TO 70*C, WHICH COMPRISES USING, AS SAID THERMOPLASTIC RESIN COMPOSITION, A COMPOSITION CONSISTING ESSENTIALLY OF I. 100 PARTS BY WEIGHT OF A LOW DENSITY POLYETHYLENE OR A COPOLYMER THEREOF WITH A VINYL MONOMER, SAID COPOLYMER CONTAINING AT LEAST 80 MOLE % OF ETHYLENE AS A MONOMER UNIT, AND II. FROM 10 TO 60 PARTS BY WEIGHT OF (A) A POLYSTYRENE CONTAINING RESIN CONTAINING AT LEAST 50% BY WEIGHT POLYSTYRENE AND (B) A HIGH DENSITY POLYETHYLENE, THE AMOUNT OF (B) BEING FROM 6 TO 40% BY WEIGHT BASED ON THE TOTAL OF (A) AND (B).
Claim 2
Dependent Claim 155 words
A PROCESS FOR PRODUCING A FORMED ARTICLE OF THERMOPLASTIC RESIN BY EXTRUDING INTO A LOW PRESSURE ZONE, A MOLTEN THERMOPLASTIC RESIN COMPOSITION, WITH OR WITHOUT A NUCLEATING AGENT, SAID COMPOSITION CONTAINING AT LEAST ONE ORGANIC FOAMING AGENT OF A SATURATED HYDROCARBON, A HALIDE THEREOF OR AN ETHER, WHICH IS NORMALLY GASEOUS OR LIQUID AND HAVING A BOILING POINT OF FROM -45*C TO 70*C, WHICH COMPRISES USING, AS SAID THERMOPLASTIC RESIN COMPOSITION, A COMPOSITION CONSISTING ESSENTIALLY OF I. 100 PARTS BY WEIGHT OF A LOW DENSITY POLYETHYLENE OR A COPOLYMER THEREOF WITH A VINYL MONOMER, SAID COPOLYMER CONTAINING AT LEAST 80 MOLE % OF ETHYLENE AS A MONOMER UNIT, AND II. FROM 10 TO 60 PARTS BY WEIGHT OF (A) A POLYSTYRENE CONTAINING RESIN CONTAINING AT LEAST 50% BY WEIGHT POLYSTYRENE AND (B) A HIGH DENSITY POLYETHYLENE, THE AMOUNT OF (B) BEING FROM 6 TO 40% BY WEIGHT BASED ON THE TOTAL OF (A) AND (B).
Claim 3
Dependent Claim 31 words
The process according to claim 1 wherein the amount of (A) and (B) is from 15 to 40 parts by weight to 100 parts by weight of a low density polyethylene.
Claim 4
Dependent Claim 27 words
The process according to claim 1 wherein the amount of (B) is from 10 to 35 % by weight based on the total of (A) and (B).
Claim 5
Dependent Claim 27 words
The process according to claim 2 wherein the amount of (B) is from 10 to 35 % by weight based on the total of (A) and (B).
Claim 6
Dependent Claim 25 words
The process according to claim 1 wherein the component (I) is ethylene-vinyl acetate copolymer containing at least 80 mole % of the ethylene monomer unit.
Claim 7
Dependent Claim 18 words
The process according to claim 1 wherein the polystyrene containing resin is polystyrene or high impact polystyrene resin.
Claim 8
Dependent Claim 25 words
The process according to claim 2, wherein the component (I) is an ethylene-vinylacetate copolymer containing at least 80 mole % of the ethylene monomer unit.
Claim 9
Dependent Claim 17 words
The process according to claim 2, wherein the polystyrene containing resin is polystyrene or high impact polystyrene.
Claim 10
Dependent Claim 94 words
An article formed into any shape from a foamed thermoplastic resin, consisting essentially of, I. 100 parts by weight of a low density polyethylene or a copolymer thereof with a vinyl monomer, said copolymer containing at least 80 mole % of ethylene as a monomer unit, and II. from 10 to 60 parts by weight of (A) a polystyrene containing resin containing at least 50% by weight polystyrene and (B) a high density polyethylene, the amount of (B) being from 6 to 40 % by weight based on the total of (A) and (B).
Claim 11
Dependent Claim 94 words
An article formed into any shape from a foamed thermoplastic resin, consisting essentially of, I. 100 parts by weight of a low density polyethylene or a copolymer thereof with a vinyl monomer, said copolymer containing at least 80 mole % of ethylene as a monomer unit, and II. from 10 to 60 parts by weight of (A) a polystyrene containing resin containing at least 50% by weight polystyrene and (B) a high density polyethylene, the amount of (B) being from 6 to 40 % by weight based on the total of (A) and (B).
Claim 12
Dependent Claim 10 words
The article according to claim 9, formed into a net.
Claim 13
Dependent Claim 33 words
The article of claim 9, wherein the low density polyethylene has a density of from 0.910 to 0.930 g/cc, and the high density polyethylene has a density of from 0.941 to .0970 g/cc.

References Cited (Backward Citations)

US3586645A Cited
US3645929A Cited
DE2061121A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-23 1978-06-24 1978-12-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-23 1982-06-24 1982-12-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-23 1986-06-24 1986-12-24 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag