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US3855035A Expired / Lapsed US ⏱️ 0.0 years remaining

Image intensifier plate and method and compositions for manufacturing same

Assignee: Varian Medical Systems Inc
•
Filing: 1972-06-22
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Granted: 1974-12-17
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Expires: 1992-06-22
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Abstract

Abstract An image intensifier plate for X-ray radiology formed of a transparent moisture impermeable substrate having a thickness within the range of 2-8 mils, a phosphor layer present as a coating on one surface of the substrate formed of activated particles, such as alkali metal halides and preferably, cesium iodide having an average dimension within the range of 2-10 microns and a protective moisture impermeable coating on the surface of the phosphor layer and in which the cesium iodide or other activated particles are eutectically bonded to a pack density greater than 70 percent.

Inventors

  • 👤 C Bates
  • 👤 J Eidson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 19:24
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/06; B32B27/08; B32B27/28; B32B27/283; B32B15/00; B32B15/01; B32B15/012; B32B15/04; B32B15/08; B32B15/12; B32B27/10; G; G21; G21K; G21K4/00; B32B2311/00; B32B2311/24; B32B2367/00; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/258; Y10T428/26; Y10T428/266; Y10T428/31; Y10T428/315; Y10T428/31504; Y10T428/31678

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 119 words
IN THE METHOD OF PRODUCING AN IMAGE INTENSIFIER PLATE COMPRISING THE STEPS OF COATING A TRANSPARENT, MOISTURE IMPERMEABLE SUBSTRATE FORMED OF GLASS OR PLASTIC HAVING A THICKNESS WITHIN THE RANGE OF 2-8 MILS WITH ACTIVATED CESIUM IODIDE PARTICLES HAVING AN AVERAGE PARTICLE SIZE WITHIN THE RANGE OF 2-10 MICRONS TO A PACK DENSITY GREATER THAN 70 PERCENT, HEATING THE COATED SUBSTRATE TO A TEMPERATURE ABOVE 350*C BUT BELOW THE FUSION TEMPERATURE FOR THE PARTICLES TO BURN OUT ORGANIC COMPONENTS FROM THE COATING AND SET THE BINDER, AND SEALING THE COATING WITH A MOSITURE IMPERMEABLE LAYER ON THE SIDE OPPOSITE THE SUBSTRATE IN WHICH THE MOISTURE IMPERMEABLE LAYER IS SELECTED FROM THE GROUP CONSISTING OF A METAL, GLASS AND PLASTIC.
Claim 2
Dependent Claim 119 words
IN THE METHOD OF PRODUCING AN IMAGE INTENSIFIER PLATE COMPRISING THE STEPS OF COATING A TRANSPARENT, MOISTURE IMPERMEABLE SUBSTRATE FORMED OF GLASS OR PLASTIC HAVING A THICKNESS WITHIN THE RANGE OF 2-8 MILS WITH ACTIVATED CESIUM IODIDE PARTICLES HAVING AN AVERAGE PARTICLE SIZE WITHIN THE RANGE OF 2-10 MICRONS TO A PACK DENSITY GREATER THAN 70 PERCENT, HEATING THE COATED SUBSTRATE TO A TEMPERATURE ABOVE 350*C BUT BELOW THE FUSION TEMPERATURE FOR THE PARTICLES TO BURN OUT ORGANIC COMPONENTS FROM THE COATING AND SET THE BINDER, AND SEALING THE COATING WITH A MOSITURE IMPERMEABLE LAYER ON THE SIDE OPPOSITE THE SUBSTRATE IN WHICH THE MOISTURE IMPERMEABLE LAYER IS SELECTED FROM THE GROUP CONSISTING OF A METAL, GLASS AND PLASTIC.
Claim 3
Dependent Claim 25 words
The method as claimed in claim 1 in which the activated particles of cesium iodide are activated with sodium iodide CsI(Na) or thallium iodide CsI(Tl).
Claim 4
Dependent Claim 78 words
The method as claimed in claim 2 in which the CsI(Na) and CsI(Tl) of the desired particle size are prepared by dissolving cesium iodide in water to form a substantially saturated solution plus a small amount of sodium or thallium halide, admixing the solution with agitation with an alcohol in which the cesium iodide is insoluble and which has been prEcooled to a temperature within the range of -50* C to -85*C to precipitate the CsI(Na) or CsI(Tl).
Claim 5
Dependent Claim 14 words
The method as claimed in claim 3 in which the alcohol is isopropyl alcohol.
Claim 6
Dependent Claim 29 words
The method as claimed in claim 3 in which the precipitated particles are annealed by heating to a temperature above 350*C but below the fusion temperature for the particles.
Claim 7
Dependent Claim 21 words
The method as claimed in claim 5 in which the particles are heated to a temperature within the range of 525*-550*C.
Claim 8
Dependent Claim 33 words
The method as claimed in claim 3 in which the cesium iodide solution includes colloidal silica in an amount within the range of 0.5 to 2 percent by weight of the cesium iodide.
Claim 9
Dependent Claim 43 words
The method as claimed in claim 1 in which the heating step includes heating the coating to a temperature above 500*C but below the fusion temperature of the activated particles, if the activated particles have not previously been subjected to an annealing step.
Claim 10
Dependent Claim 21 words
The method as claimed in claim 1 in which the sealing layer is a sheet of aluminum which is pin-hole free.
Claim 11
Dependent Claim 22 words
The method as claimed in claim 1 in which the sealing layer includes a reflective surface on the side adjacent the coating.
Claim 12
Dependent Claim 22 words
The method as claimed in claim 1 in which the coating of activated cesium iodide is applied to the substrate by spraying.

References Cited (Backward Citations)

US2248630A Cited
US2227305A Cited
US2666856A Cited
US2912589A Cited
US3023313A Cited
US3043710A Cited
US3147226A Cited
US3446745A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-16 1978-06-17 1978-12-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-16 1982-06-17 1982-12-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-16 1986-06-17 1986-12-17 $7700.00 Window Closed / Lapsed

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