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US3853933A Expired / Lapsed US ⏱️ 0.0 years remaining

Continuous process for producing polysiloxane oils utilizing a carbon black catalyst

Assignee: General Electric Co
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Filing: 1974-01-14
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Granted: 1974-12-10
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Expires: 1994-01-14
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Abstract

Abstract A continuous process for producing diorganopolysiloxane oils of 3 to 50,000 centipose viscosity at 25* C with a controlled hydroxy content comprising continuously transferring a fluid siloxane feed mixture into contact with a catalyst bed of acidactivated granular carbon black having a carbon to acid ratio of 10 parts to 1 to 40 parts to 1, which catalyst bed is maintained at 85* to 150* C and over which catalyst bed there is maintained a vacuum of 5 to 200 millimeters of mercury. From this catalyst bed there is continually removed water. From the catalyst bed there continuously passes a product stream containing the desired diorganopolysiloxane product of 3 to 50,000 centipose viscosity and various other low boiling siloxanes, which product stream contains 100 parts per million to 1 percent by weight of water and from 0 to 5 parts per million of acid. In a variation of this continuous process, the siloxane feed stream is passed into a first catalyst bed which may be in a column which is again filled with acid-activated granular carbon black with the same carbon to acid ratio as set forth above and over which there is a vacuum such that the water is continuously removed from the siloxane feed mixture so that there passes from said first catalyst bed a first product stream containing less than 100 parts per million of water. Said first product stream is passed into a second catalyst bed of acid-activated granular carbon black of the same carbon to acid ratio as set forth in the previous process and which second catalyst bed is again maintained at 85* to 150* C and which is at least at atmospheric pressure. There is continuously transferred from the second catalyst bed a second product stream containing the desired diorganopolysiloxanes of 3 to 50,000 centipoise viscosity at 25* C and also having therein various low boiling siloxanes which second product stream has 0 to 50 parts per million of acid and less than 100 parts per million of water.

Inventors

  • 👤 G Siciliano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 21:00
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/04; C08G77/06; C08G77/10; C08G77/08

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 33 words
A CONTINUOUS PROCESS FOR PRODUCING DIORGANOPOLYSILOXANE OILS OF 3 TO 50,000 CENTIPOISE VISCOSITY AT 25*C COMPRISING CONTINOUSLY PSSING A FLUID SILOXANE FEED MIXTURE HAVING THEREIN SILOXANES SELECTED FROM THE CLASS CONSISTING OF (R2SIO)X,
Claim 2
Dependent Claim 33 words
A CONTINUOUS PROCESS FOR PRODUCING DIORGANOPOLYSILOXANE OILS OF 3 TO 50,000 CENTIPOISE VISCOSITY AT 25*C COMPRISING CONTINOUSLY PSSING A FLUID SILOXANE FEED MIXTURE HAVING THEREIN SILOXANES SELECTED FROM THE CLASS CONSISTING OF (R2SIO)X,
Claim 3
Dependent Claim 70 words
The process of claim 1 wherein the catalyst bed is located in a packed column and further comprising continuously transferring said product stream from the catalyst bed into a distillation column maintained at 250* - 300* C and 5 to 30 millimeters of Hg pressure, continuously removing low boiling siloxanes from said product stream and having from said distillation column a final product stream composed essentially of the desired product.
Claim 4
Dependent Claim 54 words
The process of claim 2 wherein the feed mixture into the catalyst bed has from 1000 parts per million to 5 percent water and wherein the product stream from said catalyst bed has 100 parts per million to 1 percent by weigth of water and from 0 to 5 parts per million of acid.
Claim 5
Dependent Claim 30 words
The process of claim 3 wherein prior to passing said feed mixture into said catalyst bed it is passed into a heat exchanger and heated from 85* tO 150* C.
Claim 6
Dependent Claim 24 words
The process of claim 4 wherein the acid-activated carbon black is activated with an adid selected from the class consisting of H2SO4 and HC1.
Claim 7
Dependent Claim 35 words
The process of claim 5 wherein the acid-activated carbon black has a U.S. mesh size that varies from 8 to 70 and a surface area that varies from 700 to 2,000 square meters per gram.
Claim 8
Dependent Claim 20 words
The process of claim 6 wherein the R radical is selected from the class consisting of methyl, ethyl and vinyl.
Claim 9
Dependent Claim 42 words
The process of claim 3 wherein prior to passing said product stream into said distillation column, water is continuously removed from said product stream and that said stream passing into said distillation column has less than 100 parts per million of water.
Claim 10
Dependent Claim 37 words
The process of claim 6 wherein said catalyst bed is in a column and is present at a concentration of 40 to 200 percent by weight of the fluid siloxane mixture in contact with said catalyst bed.
Claim 11
Dependent Claim 26 words
The process of claim 9 wherein said siloxane feed mixture has a residence time of 10 minutes to 4 hours in contact with said catalyst bed.
Claim 12
Dependent Claim 46 words
A continuous process for producing a diorganopolysiloxane oil of 3 to 50,000 centipoise viscosity at 25* C comprising (a) continuously passing a siloxane feed mixture having therein from 1,000 parts per million to 10 percent by weight of water selected from the class consisting of (R2SiO)x,
Claim 13
Dependent Claim 46 words
A continuous process for producing a diorganopolysiloxane oil of 3 to 50,000 centipoise viscosity at 25* C comprising (a) continuously passing a siloxane feed mixture having therein from 1,000 parts per million to 10 percent by weight of water selected from the class consisting of (R2SiO)x,
Claim 14
Dependent Claim 139 words
The process of claim 11 wherein said second product stream contains substantially no water and 0 to 50 parts per million of acid, further comprising continuously transferring said second product stream through a bed of pure carbon black such that the stream has from 0 to 5 parts per million of acid and continuously passing the stream after neutralization into a distillation column maintained at 250* to 300* C and at 5 to 30 millimeters of Hg pressure so as to continuously remove low boiling siloxanes, continuously transferring a third product stream from said distillation column which third product stream is essentially the pure diorganopolysiloxane desired product of 3 to 50,000 centipoise viscosity at 25* C and continuously passing said low boiling siloxanes removed in said distillation column to said siloxane feed mixture passed into said first catalyst bed.
Claim 15
Dependent Claim 34 words
The process of claim 12 wherein prior to passing said siloxane feed mixture into said first catalyst bed it is transferred through a heat exchanger where it is heated from 85* to 150* C.
Claim 16
Dependent Claim 32 words
The process of claim 13 wherein the acid-activated granular carbon black in said first and second catalyst bed is activated with an acid selected from the class consisting of H2So4 and HC1.
Claim 17
Dependent Claim 35 words
The process of claim 14 wherein the acid-activated carbon black has a U.S. mesh size that varies from 8 to 70 and a surface area that varies from 700 to 2,000 square meters per gram.
Claim 18
Dependent Claim 74 words
The process of claim 15 wherein said first catalyst bed is in a column and is present at a concentration of 10 to 200 percent by weight of the said siloxane mixture in contact with said first catalyst bed and wherein said second catalyst bed is in a column and is present at a concentration of 40 to 200 percent by weight of said first product stream in contact with said second catalyst bed.
Claim 19
Dependent Claim 48 words
The process of claim 16 wherein said feed mixture has a residence time of 10 minutes to 5 hours in contact with said first catalyst bed and said first product stream has a residence time of 10 minutes to 2 hours in contact with said second catalyst bed.
Claim 20
Dependent Claim 20 words
The process of claim 11 wherein the R radical is selected from the class consisting of methyl, ethyl, and vinyl.

References Cited (Backward Citations)

US3607899A Cited
US3714213A Cited
US3803195A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-09 1978-06-10 1978-12-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-09 1982-06-10 1982-12-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-09 1986-06-10 1986-12-10 $7700.00 Window Closed / Lapsed

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