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US3851786A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite structure

Assignee: KAEMPEN IND INC US
•
Filing: 1973-09-21
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Granted: 1974-12-03
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Expires: 1993-09-21
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Abstract

Abstract A corrugated laminate comprisess at least two superimposed plies of continuous filament strands bonded together by a hardened plastic resin. The plies are biaxially pre-tensioned prior to hardening of the resin which impregnates and bonds the strands together in a generally concave parabolic configuration at each corrugation. The laminate finds particular application to tubular structures, such as sewer pipe liner and underground tanks, which contribute to the control and improvement in the quality of the nation''s environment. The method and apparatus for making the laminate in the form of a desired composite structure comprises placing a first ply of unidirectional continuous filament strands upon one or more longitudinally spaced pairs of a gapped forming structure so that the ply bridges each forming gap. After the ends of the first ply are held in place, they are pressed and deflected into the forming gaps by a superimposed second ply containing pretensioned, unidirectional continuous filament strands oriented approximately at right angles to the filament strands of the first ply. The parabolic configuration formed at each corrugation of the laminate results from a substantially uniform pressure which is applied to the first ply by the second or deflecting ply. The filament strands of each laminate ply are thoroughly impregnated with the liquid resin which subsequently hardens to bond and maintain the laminate in its corrugated form.

Inventors

  • 👤 C Kaempen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 10:59
CPC Classifications
B; B29; B29D; B29D23/00; B29C; B29C53/00; B29C53/56; B29C53/58; B29C53/60; B29C53/602; B29C53/80; B29C53/8008; B29C53/805; B29C70/00; B29C70/003; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/20; B29C70/205; B29C70/207; B65; B65D; B65D90/00; B65D90/02; B65D90/029; F; F16; F16J; F16J12/00; B29K; B29K2105/00; B29K2105/06; B29K2309/00; B29K2309/08; B29L; B29L2009/00; B29L2016/00; B29L2023/00; B29L2023/18

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 137 words
A composite structure disposed on a horizontal axis thereof comprising a first ply of tensioned and compacted continuous first filament strands extending generally in the direction of said axis, a second ply of tensioned and compacted continuous second filament strands disposed transversely of and superimposed over said first ply to impose a substantially uniform load thereon to deflect said first and second plies into a connected plurality of corrugations, each of said corrugations comprising a corrugated biaxially tensioned laminate having a generally concave parabolic portion formed between a pair of adjacent convex portions intersecting therewith, when viewed in cross section, relative to said axis, and hardened adhesive means impregnating and bonding said first and second plies together in a common bonding matrix to maintain them and each of said plurality of corrugations in said corrugated laminate configuration.
Claim 2
Dependent Claim 137 words
A composite structure disposed on a horizontal axis thereof comprising a first ply of tensioned and compacted continuous first filament strands extending generally in the direction of said axis, a second ply of tensioned and compacted continuous second filament strands disposed transversely of and superimposed over said first ply to impose a substantially uniform load thereon to deflect said first and second plies into a connected plurality of corrugations, each of said corrugations comprising a corrugated biaxially tensioned laminate having a generally concave parabolic portion formed between a pair of adjacent convex portions intersecting therewith, when viewed in cross section, relative to said axis, and hardened adhesive means impregnating and bonding said first and second plies together in a common bonding matrix to maintain them and each of said plurality of corrugations in said corrugated laminate configuration.
Claim 3
Dependent Claim 29 words
The invention of claim 1 wherein said composite structure is generally cylindrical with said second ply forming a continuous, spiral wrap about said first ply along said longitudinal axis.
Claim 4
Dependent Claim 17 words
The invention of claim 1 wherein said composite structure is generally flat to form a corrugated panel.
Claim 5
Dependent Claim 44 words
The invention of claim 1 further comprising pairs of spaced support members bonded to said composite structure by said adhesive means and wherein each of said concave parabolic portions is located in a forming gap defined between a respective pair of said support members.
Claim 6
Dependent Claim 20 words
The invention of claim 4 wherein surface portions of each of said support members abutting said first strand are arcuate.
Claim 7
Dependent Claim 51 words
The invention of claim 4 wherein a plurality of said pair of support members are bonded to inner surface portions of said composite structure, said support members being annular and said composite structure being generally cylindrical to form an integrated tank structure comprising a connected plurality of concave parabolic portions thereon.
Claim 8
Dependent Claim 34 words
The invention of claim 6 further comprising a plurality of circumferentially spaced longerons secured to said support members, internally of said composite structure, and disposed at least approximately perpendicular relative to said support members.
Claim 9
Dependent Claim 18 words
The invention of claim 7 further comprising end closing means closing each axial end of said tank structure.
Claim 10
Dependent Claim 38 words
The invention of claim 8 wherein each of said end closing means comprises a dome-shaped support structure covered with filament strands in cloth form and hardened adhesive means impregnating and bonding said cloth to said dome-shaped support structure.
Claim 11
Dependent Claim 52 words
The invention of claim 7 further comprising a third sealing ply of compacted filaments in cloth form superimposed directly on said support members and longerons and hardened adhesive means impregnating and bonding said third sealing ply to said underlying support members and longerons and to said first ply which is superimposed thereon.

References Cited (Backward Citations)

US2781287A Cited
US3047191A Cited
US3115271A Cited
US3490983A Cited
US3574104A Cited
US3677432A Cited
US3784441A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-02 1978-06-03 1978-12-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-02 1982-06-03 1982-12-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-02 1986-06-03 1986-12-03 $7700.00 Window Closed / Lapsed

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