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US3784441A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite structure

Assignee: KAEMPEN IND INC US
•
Filing: 1971-07-12
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Granted: 1974-01-08
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Expires: 1991-07-12
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Abstract

Abstract A corrugated laminate comprises at least two superimposed plies of continuous filament strands bonded together by a hardened plastic resin. The plies are biaxially pre-tensioned prior to hardening of the resin which impregnates and bonds the strands together in a generally concave parabolic configuration at each corrugation. The laminate finds particular application to tubular structures, such as sewer pipe liner and underground tanks, which contribute to the control and improvement in the quality of the nation''s environment. The method and apparatus for making the laminate in the form of a desired composite structure comprises placing a first ply of unidirectional continuous filament strands upon one or more longitudinally spaced pairs of a gapped forming structure so that the ply bridges each forming gap. After the ends of the first ply are held in place, they are pressed and deflected into the forming gaps by a superimposed second ply containing pretensioned, unidirectional continuous filament strands oriented approximately at right angles to the filament strands of the first ply. The parabolic configuration formed at each corrugation of the laminate results from a substantially uniform pressure which is applied to the first ply by the second or deflecting ply. The filament strands of each laminate ply are thoroughly impregnated with the liquid resin which subsequently hardens to bond and maintain the laminate in its corrugated form.

Inventors

  • 👤 C Kaempen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 06:57
CPC Classifications
B; B29; B29C; B29C70/00; B29C70/003; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/20; B29C70/205; B29C70/207; B29D; B29D22/00; B32; B32B; B32B1/00; B32B1/08; B32B5/00; B32B5/22; B32B5/24; B32B5/26; F; F16; F16J; F16J12/00; B29C53/00; B29C53/56; B29C53/58; B29K; B29K2105/00; B29K2105/06; B29K2309/00; B29K2309/08; B29L; B29L2016/00; B29L2023/00; B29L2023/18; B32B2597/00; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24074; Y10T428/24116; Y10T428/24628; Y10T428/24669; Y10T428/24694; Y10T428/249921; Y10T428/249924

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 69 words
The invention of claim 1 wherein said generally concave parabolic configuration is generally defined, with reference to an x and y coordinate system having its origin at the vertex of said parabolic configuration and wherein the x coordinate coincides with said longitudinal axis and the y coordinate is perpendicular thereto, by the formula x2 2py wherein p equals the distance between the focus and directrix of said parabolic configuration.
Claim 2
Dependent Claim 17 words
The invention of claim 2 wherein p is selected from the range of from 1 to 400.
Claim 3
Dependent Claim 36 words
The invention of claim 1 wherein the filament strands of said first and second plies are transversely disposed at an angle relative to each other selected from the range of from about 45* to 90* .
Claim 4
Dependent Claim 12 words
The invention of claim 4 wherein said angle substantially equals 90* .
Claim 5
Dependent Claim 29 words
The invention of claim 1 wherein said adhesive means and the filament strands of said first and second plies are constructed and integrated to form an impervious composite structure.
Claim 6
Dependent Claim 30 words
The invention of claim 6 wherein the filament strands of at least one of said plies are closely compacted together to aid in the formation of said impervious composite structure.
Claim 7
Dependent Claim 23 words
The invention of claim 7 wherein the filament strands of both of said first and second plies are closely compacted together and tensioned.
Claim 8
Dependent Claim 38 words
The invention of claim 7 wherein only the filament strands of said second ply are closely compacted together and wherein at least some of the filament strands of said first ply are laterally spaced relative to each other.
Claim 9
Dependent Claim 24 words
The invention of claim 1 wherein the filament strands of said first ply are under a substantially uniform tension of at least 1.0 lb.
Claim 10
Dependent Claim 24 words
The invention of claim 10 wherein the filament strands of said second ply are under a substantially uniform tension of at least 50.0 psi.
Claim 11
Dependent Claim 27 words
The invention of claim 1 wherein the filaments of both of said first and second filament strands each have a diameter of not more than 0.002 in.
Claim 12
Dependent Claim 19 words
The invention of claim 12 wherein each filament is glass having a diameter of not more than 0.0008 in.
Claim 13
Dependent Claim 36 words
The invention of claim 13 wherein each strand of both of said first and second strands contains from 204 to 12,240 filaments and has a tensioned breaking strength of about from 20 lb. to 240 lb.
Claim 14
Dependent Claim 12 words
The invention of claim 12 wherein said adhesive means is a resin.
Claim 15
Dependent Claim 12 words
The invention of claim 15 wherein said resin is a polyester resin.
Claim 16
Dependent Claim 41 words
The invention of claim 1 further comprising at least one pair of spaced support members bonded to said composite structure by said adhesive means and wherein said concave parabolic configuration is located in a forming gap defined between said support members.
Claim 17
Dependent Claim 20 words
The invention of claim 17 wherein surface portions of each of said support members abutting said first strand are arcuate.
Claim 18
Dependent Claim 54 words
The invention of claim 17 further comprising spaced annular metallic coupling members each having at least one pair of said support members formed thereon and a cylindrical non-metallic spacer axially positioned between said coupling members and wherein said composite structure is tubular and fully surrounds said coupling members and spacer in secured relationship therewith.

References Cited (Backward Citations)

US2781287A Cited
US3115271A Cited
US3490983A Cited
US3574104A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-01-07 1977-07-09 1978-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-01-07 1981-07-09 1982-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-01-07 1985-07-09 1986-01-08 $7700.00 Window Closed / Lapsed

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