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US3849182A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly shape-classified oxidized low carbon hypereutectoid electrostatographic steel carrier particles

Assignee: Xerox Corp
•
Filing: 1973-06-11
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Granted: 1974-11-19
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Expires: 1993-06-11
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Abstract

Abstract An electrostatographic developer mixture comprising finelydivided toner particles electrostatically adhering to the surface of highly shape-classified low carbon hypereutectoid steel carrier particles, the steel carrier particles comprising carrier cores having a composition comprising about 95.0 to 99.0 parts iron, 0.1 to 2.0 parts carbon, 0.5 to 2.0 parts manganese, 0.5 to 2.0 parts silicon, 0.03 to 0.1 parts aluminum, 0.01 to 0.05 parts phosphorus, and 0.02 to 0.05 parts sulphur, said carrier cores having been heat treated to a tempered martensitic microstructure with an average hardness of 40-55 Rockwell C and then overcoated with a coating material capable of electrostatically releasing toner particles adhered thereto to an electrostatic latent image. Processes of employing said developer mixture in electrostatographic imaging systems are also disclosed.

Inventors

  • 👤 R Hagenbach

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 08:09
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; G03G9/10; G03G9/113; G03G9/1132; G03G9/1133; G03G9/107; G03G9/1075; G03G9/1135; G03G9/1136; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2993

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 174 words
A HIHGLY SHAPE-CLASSIFIED LOW CARBON HYPERECUTECTOID ELECTROSTATOGRAPHIC STEEL CARRIER MATERIAL HAVING AN AVERAGE PARTICLE SIZE BETWEEN ABOUT 50 MICRONS AND ABOUT 1,000 MICRONS AND SPECIFIC GRAVITY OF AT LEAST ABOUT 7 GRAMS PER CUBIC CENTIMETER WHEREIN SAID STEEL CARRIER MATERIAL HAS BEEN HEAT TREATED TO A TEMPERED MARTENSITIC MICROSTRUCTURE WITH AN AVERAGE HARDNESS OF 40-55 ROCKWELL C, SAID HEAT TREATMENT BEING IN AN AIR OR OXYGEN ATMOSPHERE AT TEMPERATURES RANGING BETWEEN ABOUT 500*F AND ABOUT 1,000*F TO PROVIDE AN OXIDE SURFACE LAYER COMPRISING FE3O4 ON SAID STEEL CARRIER MATERIAL, SAID OXIDE SURFACE LAYER HAVING A THICKNESS BETWEEN ABOUT 0.2 AND ABOUT 5.0 MICRONS, SAID STEEL CARRIER MATERIAL COMPRISING CARRIER CORES HAVING A COMPOSITION COMPRISING ABOUT 90.0 TO 99.0 PARTS IRON, 0.1 TO 2.0 PARTS CARBON, 0.5 TO 2.0 PARTS MANGANESE, 0.5 TO 2.0 PARTS SILICON, 0.03 TO 0.1 PARTS ALUMINUM, 0.01 TO 0.05 PARTS PHOSPHORUS, AND 0.02 TO 0.05 PARTS SULPHUR, SAID CARRIER CORES BEING OVERCOATED WITH A RESINOUS COATING MATERIAL CAPABLE OF ELECTROSTATICALLY RELEASING TONER PARTICLES ADHERED THERETO TO AN ELECTROSTATIC LATENT IMAGE.
Claim 2
Dependent Claim 174 words
A HIHGLY SHAPE-CLASSIFIED LOW CARBON HYPERECUTECTOID ELECTROSTATOGRAPHIC STEEL CARRIER MATERIAL HAVING AN AVERAGE PARTICLE SIZE BETWEEN ABOUT 50 MICRONS AND ABOUT 1,000 MICRONS AND SPECIFIC GRAVITY OF AT LEAST ABOUT 7 GRAMS PER CUBIC CENTIMETER WHEREIN SAID STEEL CARRIER MATERIAL HAS BEEN HEAT TREATED TO A TEMPERED MARTENSITIC MICROSTRUCTURE WITH AN AVERAGE HARDNESS OF 40-55 ROCKWELL C, SAID HEAT TREATMENT BEING IN AN AIR OR OXYGEN ATMOSPHERE AT TEMPERATURES RANGING BETWEEN ABOUT 500*F AND ABOUT 1,000*F TO PROVIDE AN OXIDE SURFACE LAYER COMPRISING FE3O4 ON SAID STEEL CARRIER MATERIAL, SAID OXIDE SURFACE LAYER HAVING A THICKNESS BETWEEN ABOUT 0.2 AND ABOUT 5.0 MICRONS, SAID STEEL CARRIER MATERIAL COMPRISING CARRIER CORES HAVING A COMPOSITION COMPRISING ABOUT 90.0 TO 99.0 PARTS IRON, 0.1 TO 2.0 PARTS CARBON, 0.5 TO 2.0 PARTS MANGANESE, 0.5 TO 2.0 PARTS SILICON, 0.03 TO 0.1 PARTS ALUMINUM, 0.01 TO 0.05 PARTS PHOSPHORUS, AND 0.02 TO 0.05 PARTS SULPHUR, SAID CARRIER CORES BEING OVERCOATED WITH A RESINOUS COATING MATERIAL CAPABLE OF ELECTROSTATICALLY RELEASING TONER PARTICLES ADHERED THERETO TO AN ELECTROSTATIC LATENT IMAGE.
Claim 3
Dependent Claim 69 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said carrier cores comprise about 96.0 to about 98.0 parts iron, about 0.85 to about 1.5 parts carbon, about 0.9 to about 1.2 parts manganese, about 0.9 to about 1.2 parts silicon, about 0.035 to about 0.045 parts aluminum, about 0.015 to about 0.05 parts phosphorus, and about 0.03 to about 0.05 parts sulphur.
Claim 4
Dependent Claim 48 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said carrier cores comprise about 96.9 parts iron, about 1.0 parts carbon, about 1.0 parts manganese, about 1.0 parts silicon, about 0.04 parts aluminum, about 0.015 parts phosphorus, and about 0.035 parts sulphur.
Claim 5
Dependent Claim 33 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said highly shape-classified steel carrier material comprises at least about 95 percent by weight of round carrier particles.
Claim 6
Dependent Claim 28 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said highly shape-classified steel carrier material is essentially free of non-round carrier particles.
Claim 7
Dependent Claim 35 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said highly shape-classified steel carrier material is obtained by mechanically separating round carrier particles from irregularly-shaped particles through controlled vibration.
Claim 8
Dependent Claim 36 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said highly shape-classified steel carrier material is obtained by separating non-round particles from round carrier particles by employing a double-spiral separator.
Claim 9
Dependent Claim 30 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein at least about 95 percent of said steel carrier material has been classified as rounds.
Claim 10
Dependent Claim 23 words
A highly shape-classified low carbon hypereutectoid electrostatographic steel carrier material according to claim 1 wherein said carrier coating material comprises a styrenemethacrylate-organosilicon terpolymer.

References Cited (Backward Citations)

US422403A Cited
US842403A Cited
US2186659A Cited
US2301805A Cited
US2638416A Cited
US2618551A Cited
US3093039A Cited
US3471310A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-18 1978-05-20 1978-11-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-18 1982-05-20 1982-11-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-18 1986-05-20 1986-11-19 $7700.00 Window Closed / Lapsed

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