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US3847685A Expired / Lapsed US ⏱️ 0.0 years remaining

Oxide coated metal discs and method of making the same

Assignee: Texas Instruments Inc
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Filing: 1970-02-11
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Granted: 1974-11-12
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Expires: 1990-02-11
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Abstract

Abstract Metal materials and elements such as stainless steel diaphragms and the like are immersed in oxidizing, fused, alkali metal hydroxide baths to provide the metal materials with adherent metal oxide coatings to protect the metal materials from abrasion.

Inventors

  • 👤 R Baboian
  • 👤 P Fiore

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 19:36
CPC Classifications
C; C23; C23C; C23C22/00; C23C22/70; C23C22/72; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/923; Y10S428/924; Y10S428/926; Y10S428/9265; Y10S428/929; Y10T; Y10T428/00; Y10T428/12; Y10T428/1241; Y10T428/12493; Y10T428/125; Y10T428/12521; Y10T428/12535; Y10T428/12611; Y10T428/12771; Y10T428/12861; Y10T428/12951; Y10T428/12958; Y10T428/12965

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 96 words
A METHOD FOR MAKING AN IMPROVED SNAP-ACTING ELEMENT COMPRISING THE STEPS OF PROVIDING A METAL MATERIAL HAVING AT LEAST ONE SURFACE LAYER THEREOF FORMED OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF THE METALS AND ALLOYS SET FORTH IN TABLE I, SAID SURFACE LAYER BEING FREE OF OXIDE SCALE, AND IMMERSING SAID METAL MATERIAL IN AN OXIDIZING BATH COMPRISING FUSED ALKALI METAL HYDROXIDE FOR FORMING AN ABRASION-RESISTANT METAL OXIDE COATING ON SAID SURFACE LAYER, AND DEFORMING SAID METAL MATERIAL TO PROVIDE SAID METAL MATERIAL WITH A PORTION OF DISHED CONFIGURATION FOR FORMING A SNAP-ACTING ELEMENT.
Claim 2
Independent Claim 96 words
A METHOD FOR MAKING AN IMPROVED SNAP-ACTING ELEMENT COMPRISING THE STEPS OF PROVIDING A METAL MATERIAL HAVING AT LEAST ONE SURFACE LAYER THEREOF FORMED OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF THE METALS AND ALLOYS SET FORTH IN TABLE I, SAID SURFACE LAYER BEING FREE OF OXIDE SCALE, AND IMMERSING SAID METAL MATERIAL IN AN OXIDIZING BATH COMPRISING FUSED ALKALI METAL HYDROXIDE FOR FORMING AN ABRASION-RESISTANT METAL OXIDE COATING ON SAID SURFACE LAYER, AND DEFORMING SAID METAL MATERIAL TO PROVIDE SAID METAL MATERIAL WITH A PORTION OF DISHED CONFIGURATION FOR FORMING A SNAP-ACTING ELEMENT.
Claim 3
Dependent Claim 34 words
A method as set forth in claim 1 wherein said metal material is deformed to provide said portion of dished configuration prior to said immersion of said metal material in said fused oxidizing bath.
Claim 4
Dependent Claim 31 words
A method as set forth in claim 1 wherein said oxidizing bath comprises fused materials selected from the group consisting of alkali metal hydroxides, alkali metal nitrates and alkali metal chlorides.
Claim 5
Dependent Claim 37 words
A method as set forth in claim 3 wherein said oxidizing bath comprises, by weight, from 7 to 32 percent alkali metal nitrate, from 1 to 20 percent alkali metal chloride and the balance alkali metal hydroxide.
Claim 6
Dependent Claim 31 words
A method as set forth in claim 4 wherein said oxidizing bath comprises, by weight, approximately 70 percent sodium hydroxide, approximately 20 percent sodium nitrate, and approximately 10 percent sodium chloride.
Claim 7
Dependent Claim 65 words
A method as set forth in claim 5 wherein said fused bath is maintained at a selected temperature in the range from 650* to 850* F. and said metal material is immersed in said bath for a period of time selected in accordance with FIG. 4, said time being in the range indicated by curves A and B in FIG. 4 for said selected temperature.
Claim 8
Dependent Claim 42 words
A method as set forth in claim 6 wherein said metal material comprises a multi-layer metallic material having at least one surface layer thereof formed of a metal material selected from the group of metals and alloys set forth in Table I.
Claim 9
Dependent Claim 83 words
An improved snap-acting element comprising a core formed of a metal material having at least one surface layer thereof of a material selected from the group consisting of the metals and alloys set forth in Table I, said core having at least a portion thereof of dished configuration providing said element with snap-acting properties and having an adherent metal oxide coating of at least about 100 Angstrom units thickness on said surface layer of said core providing said surface layer with improved abrasion-resistance.
Claim 10
Dependent Claim 83 words
An improved snap-acting element comprising a core formed of a metal material having at least one surface layer thereof of a material selected from the group consisting of the metals and alloys set forth in Table I, said core having at least a portion thereof of dished configuration providing said element with snap-acting properties and having an adherent metal oxide coating of at least about 100 Angstrom units thickness on said surface layer of said core providing said surface layer with improved abrasion-resistance.
Claim 11
Dependent Claim 18 words
A snap-acting element as set forth in claim 8 wherein said metal material comprises a multilayer metal material.

References Cited (Backward Citations)

US1247086A Cited
US1895590A Cited
US1879701A Cited
US2479979A Cited
US2585704A Cited
US2750301A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-11 1978-05-13 1978-11-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-11 1982-05-13 1982-11-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-11 1986-05-13 1986-11-12 $7700.00 Window Closed / Lapsed

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