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US3845593A Expired / Lapsed US ⏱️ 0.0 years remaining

Lightweight concrete panel

Assignee: Individual
•
Filing: 1972-09-12
•
Granted: 1974-11-05
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Expires: 1992-09-12
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Abstract

Abstract Lightweight concrete panel having perimeter of parallel side and end edges, reinforcing grid extending between edges. Border portions adjacent edges of panel define relatively stiff peripheral frame which surrounds inner portion, inner portion having corrugated lower surface. Corrugations and lower surfaces of border portions have acoustical coating of elastomeric material to provide integral resilient mounting of panel and reduce transmission of air-borne and impact-generated sound. Acoustical coating is expanded polymer sprayed onto lower surface or granulated expanded polymer bonded to lower surface.

Inventors

  • 👤 G Zen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 08:57
CPC Classifications
E; E04; E04C; E04C2/00; E04C2/02; E04C2/04; E04C2/049; E04C2/26; E04C2/284; E04C2/288

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 248 words
In a building having a structural framework with spaced frame members, a lightweight concrete structural panel comprising: a. a reinforced rectangular panel of lightweight low-density concrete having a smooth planar upper surface and a peripheral frame, b. a continuous metal reinforcing grid embedded in the concrete, c. the lower surfaces of the peripheral frame being co-planar and the side edges thereof presenting a concrete surface which is shaped to interfit a matching surface of an adjoining panel, d. the peripheral frame including an embedded and enlarged grid member disposed adjacent to the frame exterior surfaces and integral with the reinforcing grid so that rigidity and strength are imparted thereto, e. the lower surface of the panel having successive, narrow, continuous and parallel longitudinally extending crests and troughs extending between the peripheral frame, f. the troughs extending inwardly approximately one-half the thickness of the panel, and the crest surfaces being flat and coplanar with the lower surfaces of the frame, g. the crests and troughs being approximately the same lateral dimension and having a width approximately equal to the thickness of the panel, h. a thin continuous coating of acoustical composition which is applied to the lower surface of the panel, including troughs, crests, and frame, to provide an integral resilient, mounting therefor between the panel and the frame members, and i. the low density concrete composition of the panel including hydraulic cementitious material including lightweight aggregate and sufficient density reducing means for enabling nails to readily pass therethrough.
Claim 2
Dependent Claim 248 words
In a building having a structural framework with spaced frame members, a lightweight concrete structural panel comprising: a. a reinforced rectangular panel of lightweight low-density concrete having a smooth planar upper surface and a peripheral frame, b. a continuous metal reinforcing grid embedded in the concrete, c. the lower surfaces of the peripheral frame being co-planar and the side edges thereof presenting a concrete surface which is shaped to interfit a matching surface of an adjoining panel, d. the peripheral frame including an embedded and enlarged grid member disposed adjacent to the frame exterior surfaces and integral with the reinforcing grid so that rigidity and strength are imparted thereto, e. the lower surface of the panel having successive, narrow, continuous and parallel longitudinally extending crests and troughs extending between the peripheral frame, f. the troughs extending inwardly approximately one-half the thickness of the panel, and the crest surfaces being flat and coplanar with the lower surfaces of the frame, g. the crests and troughs being approximately the same lateral dimension and having a width approximately equal to the thickness of the panel, h. a thin continuous coating of acoustical composition which is applied to the lower surface of the panel, including troughs, crests, and frame, to provide an integral resilient, mounting therefor between the panel and the frame members, and i. the low density concrete composition of the panel including hydraulic cementitious material including lightweight aggregate and sufficient density reducing means for enabling nails to readily pass therethrough.
Claim 3
Dependent Claim 58 words
In a building having a structural framework with spaced frame members, the lightweight concrete structural panel as set forth in claim 1, in which: a. the lightweight aggregate includes expanded shale, and b. the density reducing means includes a further light-weight aggregate selected from a group containing perlite, vermiculite, glass beads, expanded plastic beads, plastic beads and pumice.
Claim 4
Dependent Claim 92 words
In a building having a structural framework with spaced frame members, the lightweight concrete structural panel as set forth in claim 1, in which: a. the concrete is made from a mix containing one part cementitious material by volume which includes 10 percent by volume of Pozzolan, b. 1.65 parts by volume of expanded shale, c. 1.25 parts by volume of expanded polystyrene beads, such composition producing a material which has approximately a 28 day strength of 1,800 pounds per inch squared, and a density of approximately 90 pounds per cubic foot.
Claim 5
Dependent Claim 58 words
In a building having a structural framework with spaced frame members, the lightweight concrete structural panel as set forth in claim 1, in which: a. the aggregate is a lightweight expanded shale, and b. the density reducing means includes an air entraining agent in such proportion as to produce from 5 to 25 percent air voids by volume.
Claim 6
Dependent Claim 47 words
In a building having a structural framework with spaced frame members, the lightweight concrete structural panel as set forth in claim 1, in which: a. the edge faces on opposite sides of the frame have complimentary male and female V''s to provide for interfitting of adjacent panels.
Claim 7
Dependent Claim 44 words
In a building having a structural framework with spaced frame members, the lightweight concrete structural panel as set forth in claim 1, in which: a. the acoustical coating is an elastomeric material and is an expanded polymer coating which adheres to the lower surface.

References Cited (Backward Citations)

FR594368A Cited
US1839404A Cited
US1930024A Cited
US1971900A Cited
US2114048A Cited
US2337525A Cited
US3300912A Cited
US3720027A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-04 1978-05-06 1978-11-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-04 1982-05-06 1982-11-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-04 1986-05-06 1986-11-05 $7700.00 Window Closed / Lapsed

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