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Styrene-methacrylic acid copolymers and their preparation

Assignee: Dart Industries Inc
•
Filing: 1973-10-01
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Granted: 1974-10-01
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Expires: 1993-10-01
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Abstract

Abstract A copolymer of styrene and methacrylic acid having from about 3 to about 15% by weight of methacrylic acid is produced at a polymerization temperature of between about 65* to 120*C. using short half life free radical initiators in a process which employs the continuous or incremental addition of methacrylic acid during at least the first part of the polymerization step. The copolymer produced has excellent tensile properties and a higher heat distortion temperature than the copolymers of styrene and methacrylic acid heretofore known.

Inventors

  • 👤 F Carrock

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 12:59
CPC Classifications
C; C08; C08F; C08F212/00; C08F212/02; C08F212/04; C08F212/06; C08F212/08

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 103 words
A PROCESS FOR THE PREPARATION OF A COPOLYMER OF FROM ABOUT 85 TO ABOUT 97 WT.% OF STYRENE AND FROM ABOUT 3 TO ABOUT 15 WT.% OF METHACRYLIC ACID WHICH COMPRISES REACTING IN A REACTION ZONE STYRENE AND METHACRYLIC ACID UNDER POLYMERIZATION CONDITIONS, AT A TEMPERATURE OF BETWEEN ABOUT 65* AND 120*C. IN THE PRESENCE OF FREE RADICAL POLYMERIZATION AND CATALYSTS, THE METHACRYLIC ACID BEING INTRODUCED INTO THE REA ACTION ZONE AFTER THE OTHER REACTANTS AND SUBSTANTIALLY CONTINUOUSLY THROUGHOUT THE POLYMERIZATION REACTION AR A RATE SUCH THAT SUBSTANTIALLY ALL OF SAID ACID IS ADDED BEFORE THE DEGREE OF POLYMERIZATION IS GREATER THAN 50%.
Claim 2
Dependent Claim 103 words
A PROCESS FOR THE PREPARATION OF A COPOLYMER OF FROM ABOUT 85 TO ABOUT 97 WT.% OF STYRENE AND FROM ABOUT 3 TO ABOUT 15 WT.% OF METHACRYLIC ACID WHICH COMPRISES REACTING IN A REACTION ZONE STYRENE AND METHACRYLIC ACID UNDER POLYMERIZATION CONDITIONS, AT A TEMPERATURE OF BETWEEN ABOUT 65* AND 120*C. IN THE PRESENCE OF FREE RADICAL POLYMERIZATION AND CATALYSTS, THE METHACRYLIC ACID BEING INTRODUCED INTO THE REA ACTION ZONE AFTER THE OTHER REACTANTS AND SUBSTANTIALLY CONTINUOUSLY THROUGHOUT THE POLYMERIZATION REACTION AR A RATE SUCH THAT SUBSTANTIALLY ALL OF SAID ACID IS ADDED BEFORE THE DEGREE OF POLYMERIZATION IS GREATER THAN 50%.
Claim 3
Dependent Claim 20 words
The process according to claim 1 in which the catalyst consists of both a high and a low temperature initiator.
Claim 4
Dependent Claim 16 words
The process according to claim 1 in which the styrene is suspended in water containing hydroxyethylcellulose.
Claim 5
Dependent Claim 22 words
The process of claim 1 wherein all of said acid is added before the degree of polymerization is greater than about 35%.
Claim 6
Dependent Claim 13 words
The process of claim 2 wherein the low temperature initiator is benzoyl peroxide.
Claim 7
Dependent Claim 20 words
The process of claim 2 wherein the high temperature initiator is either t-butyl peracetate, t-butyl perbenzoate or t-butylperoxy isopropyl carbonate.
Claim 8
Dependent Claim 30 words
A copolymer of from about 85 to about 97 wt.% of styrene and from about 3 to about 15 wt.% of methacrylic acid produced by the process of claim 1.
Claim 9
Dependent Claim 26 words
A copolymer according to claim 7 which consists essentially of from 92 to 95 wt.% of styrene and from 5 to 8 wt.% of methacrylic acid.
Claim 10
Dependent Claim 21 words
A copolymer according to claim 8 which consists essentially of about 92.5 wt.% of styrene and about 7.5 wt.% methacrylic acid.
Claim 11
Dependent Claim 17 words
The process according to claim 1 in which the styrene is suspended in water containing a dispersant.

References Cited (Backward Citations)

US2866767A Cited
US2816890A Cited
US2868748A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-09-30 1978-04-01 1978-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-09-30 1982-04-01 1982-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-09-30 1986-04-01 1986-10-01 $7700.00 Window Closed / Lapsed

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