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US3839103A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor device and method of manufacturing same

Assignee: US Philips Corp
•
Filing: 1971-04-05
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Granted: 1974-10-01
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Expires: 1991-04-05
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Abstract

Abstract A method of making discrete semiconductor devices by severing chips from a wafer containing a plurality of such devices made by planar techniques is described. The method features the diffusion of a continuous grid pattern, preferably simultaneously with the base diffusion, defining future scribe lanes along which the wafer will be scribed prior to severance into chips. Subsequently, a second diffusion step, preferably simultaneously with the emitter diffusion, is carried out to provide, completely overlapping the previously diffused region, an annular region having a higher dopant level to inhibit creation of a channel between the base region and the chip edge. Subsequently, the wafer is severed into chips along the scribe lanes.

Inventors

  • 👤 R Nienhuis
  • 👤 C Busselaar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 17:12
CPC Classifications
H; H10; H10D; H10D62/00; H10D62/10; H10D62/102; H10D62/112; H10D99/00; H10P; H10P95/00; H10W; H10W74/00; H10W74/40; H10W74/43; Y; Y10; Y10S; Y10S148/00; Y10S148/028

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 144 words
A METHOD OF M MANUFACTURING A PLURALITY OF DISCRETE SEMICONDUCTOR DEVICES INCLUDING PLURAL REGIONS, COMPRISING PROVIDING A COMMON WAFER OF SEMICONDUCTOR MATERIAL HAVING A SURFACE PORTION OF ONE CONDUCTIVITY TYPE, PROVIDING A FIRST DIFFUSION MASK ON THE WAFER SURFACE, OPENING FIRST WINDOWS IN THE DIFFUSION MASK TO FORM A CONTINOUS GRID OF SCRIBING LANES DEFINING A PLURALITY OF DISCRETE DEVICE AREAS AND OVER A PLURALITY OF DEVICE AREAS SECOND WINDOWS FOR ONE OF THE DEVICE REGIONS, DIFFUSING INTO THE FIRST AND SECOND WINDOWS AN OPPOSITE TUPE FORMING IMPURITY F FORM OPPOSITE TYPE DEVICE REGIONS AND TO FORM AN OPPOSTIE TYPE CONTINUOUS ZONE UNDER THE SCRIBING LANES ULTIMATELY TO CONSTITUTED PERIPHERAL EDGE ZONES OF THE DISCRETE DEVICES, PROVIDING A SECOND DIFFUSION MASK ON THE WAFER SURFACE, OPENING IN THE FIRST AND SECOND DIFFERENT MASKS THIRD WINDOWS LARGER THAN THE FIRST WINDOWS SO AS TO COM-
Claim 2
Independent Claim 144 words
A METHOD OF M MANUFACTURING A PLURALITY OF DISCRETE SEMICONDUCTOR DEVICES INCLUDING PLURAL REGIONS, COMPRISING PROVIDING A COMMON WAFER OF SEMICONDUCTOR MATERIAL HAVING A SURFACE PORTION OF ONE CONDUCTIVITY TYPE, PROVIDING A FIRST DIFFUSION MASK ON THE WAFER SURFACE, OPENING FIRST WINDOWS IN THE DIFFUSION MASK TO FORM A CONTINOUS GRID OF SCRIBING LANES DEFINING A PLURALITY OF DISCRETE DEVICE AREAS AND OVER A PLURALITY OF DEVICE AREAS SECOND WINDOWS FOR ONE OF THE DEVICE REGIONS, DIFFUSING INTO THE FIRST AND SECOND WINDOWS AN OPPOSITE TUPE FORMING IMPURITY F FORM OPPOSITE TYPE DEVICE REGIONS AND TO FORM AN OPPOSTIE TYPE CONTINUOUS ZONE UNDER THE SCRIBING LANES ULTIMATELY TO CONSTITUTED PERIPHERAL EDGE ZONES OF THE DISCRETE DEVICES, PROVIDING A SECOND DIFFUSION MASK ON THE WAFER SURFACE, OPENING IN THE FIRST AND SECOND DIFFERENT MASKS THIRD WINDOWS LARGER THAN THE FIRST WINDOWS SO AS TO COM-
Claim 3
Dependent Claim 52 words
A method as claimed in claim 1 wherein opening of the third and fourth windows is carried out by means of a photo-etching process in which a positive lacquer is used, and the annular zones of the one conductivity type are diffused over a larger width than the edge zones previously diffused.
Claim 4
Dependent Claim 65 words
A method as claimed in claim 1 wherein opening of the third and fourth windows is carried out by means of a photo-etching process in which a negative photo-lacquer is used, and in the said photo-etching process a photomask is used which has lines which are located outside the lanes and whose width plus distance from the lines is from 7 to 9 Mu m.
Claim 5
Dependent Claim 45 words
A method as set forth in claim 1 wherein the one device regions and the other device regions are the base and emitter regions of transistors, and the impurity doping level of the annular zones exceeds that of the wafer and of the edge zones.
Claim 6
Independent Claim 315 words
A method of manufacturing a plurality of discrete semiconductor devices including plural regions, comprising providing a common wafer of silicon semiconductor material having a surface portion of a first conductivity type, providing a relatively thick oxide as a first diffusion mask on the wafer surface, opening first windows in the first diffusion mask to form a continuous grid of scribing lanes defining a plurality of discrete device areas and over a plurality of said device areas second windows for one of the device regions, diffusing into the first and second windows second conductivity type forming impurities to form second type device regions and to form a second type continuous zone under the scribing lanes ultimately to constitute peripheral edge zones of the discrete devices, providing a relatively thinner insulator as a second diffusion mask on the wafer surface and also extending over the first diffusion mask, opening in the first and second diffusion masks third windows larger than the first windows so as to completely encompass and overlap the grid of second type zones under the scribe lanes and over a plurality of the second type device regions fourth windows in the second diffusion mask for another of the device regions, diffusing into the third and fourth windows first conductivity type forming impurities to form first type device regions nested in the second type device regions and to form under the scribing lanes first type continuous zones that completely overlap the edge zones and are more closely spaced to the second type device regions than are the edge zones, removing insulating material formed over the scribe lanes, thereafter scribing the wafer along the scribe lanes, and thereafter severing the wafer along the scribe lanes to form discrete devices each comprising a continuous annular edge zone of the second type and an overlapping wider annular zone of the first type both extending to the severed edges.
Claim 7
Independent Claim 315 words
A method of manufacturing a plurality of discrete semiconductor devices including plural regions, comprising providing a common wafer of silicon semiconductor material having a surface portion of a first conductivity type, providing a relatively thick oxide as a first diffusion mask on the wafer surface, opening first windows in the first diffusion mask to form a continuous grid of scribing lanes defining a plurality of discrete device areas and over a plurality of said device areas second windows for one of the device regions, diffusing into the first and second windows second conductivity type forming impurities to form second type device regions and to form a second type continuous zone under the scribing lanes ultimately to constitute peripheral edge zones of the discrete devices, providing a relatively thinner insulator as a second diffusion mask on the wafer surface and also extending over the first diffusion mask, opening in the first and second diffusion masks third windows larger than the first windows so as to completely encompass and overlap the grid of second type zones under the scribe lanes and over a plurality of the second type device regions fourth windows in the second diffusion mask for another of the device regions, diffusing into the third and fourth windows first conductivity type forming impurities to form first type device regions nested in the second type device regions and to form under the scribing lanes first type continuous zones that completely overlap the edge zones and are more closely spaced to the second type device regions than are the edge zones, removing insulating material formed over the scribe lanes, thereafter scribing the wafer along the scribe lanes, and thereafter severing the wafer along the scribe lanes to form discrete devices each comprising a continuous annular edge zone of the second type and an overlapping wider annular zone of the first type both extending to the severed edges.
Claim 8
Dependent Claim 53 words
A method as set forth in claim 5 wherein the one device regions and the other device regions are the base and emitter regions, respectively, of transistors, and the impurity doping concentration of the first type impurities used to diffuse the annular zones exceeds that of the wafer and of the edge zones.
Claim 9
Dependent Claim 32 words
A method as set forth in claim 6 wherein the width of the overlap of the annular zone with respect to the edge zone lies in the range of 3-10 Mu m.
Claim 10
Dependent Claim 23 words
A method as set forth in claim 6 wherein the third and fourth windows are opened using photolithographic steps employing a positive photolacquer.

References Cited (Backward Citations)

US3442647A Cited
GB993388A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-09-30 1978-04-01 1978-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-09-30 1982-04-01 1982-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-09-30 1986-04-01 1986-10-01 $7700.00 Window Closed / Lapsed

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