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US3831255A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus and method for forming shaped insulators

Assignee: General Electric Co
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Filing: 1973-06-25
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Granted: 1974-08-27
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Expires: 1993-06-25
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Abstract

Abstract Method and apparatus for forming shaped insulators and for developing coil turns into coil groups and inserting the insulators and coils into preselected slots of a magnetic core. The insulators are automatically formed at an insulator-forming station by an assembly including control mechanism for providing a series of insulators corresponding to predetermined slots of the core. Insulator and coil insertion tooling is movable between the insulator-forming station, to receive formed insulators; the turn-forming station, to receive coil turns; and an insertion station, at which insulators and coil turns are inserted from the insertion tooling into the magnetic core. The insulator and coil insertion tooling is mounted for pivotal movement about a horizontal axis so that it swings through a generally vertical plane. The insulator-forming station, the turn-forming station and the insertion station intersect this plane. The turn-forming assembly and the tooling are aligned during coil turn generation and some previously generated turns are received in the tooling as other turns are generated. Also the tooling is rotatable, relative to the coil turn-forming assembly, so that turns for each electric phase may be received in the tooling angularly displaced from other phases. Apparatus has two winding head mechanisms for easily generating turns for two phases from different wire. Insulator-forming control mechanisms can be set so that the insulator-forming assembly will provide insulators in predetermined series which correspond to different series of slots of the magnetic core.

Inventors

  • 👤 D Smith
  • 👤 R Arnold

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 19:56
CPC Classifications
H; H02; H02K; H02K15/00; H02K15/06; H02K15/062; H02K15/065; H02K15/067; H02K15/068; H02K15/10; Y; Y10; Y10S; Y10S493/00; Y10S493/949; Y10T; Y10T29/00; Y10T29/51; Y10T29/5136; Y10T29/5137; Y10T29/5142; Y10T29/53; Y10T29/5313; Y10T29/53143; Y10T29/53152

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 175 words
Apparatus for forming insulators from a strip of insulative material for insertion into selected slots of a slotted magnetic core, the apparatus comprising: an insulator-receiving mechanism having slots corresponding to the slots of the slotted magnetic core; severing means operable to cylically sever a length from the strip of insulative material and introduce the severed length into a slot of said insulator-receiving mechanism; drive means for moving said insulator-receiving mechanism to bring said slots of said insulator-receiving mechanism sequentially in alignment with said severing means; at least first and second control mechanisms, each of said control mechanisms being effective when operative to repeatedly halt said insulator-receiving mechanism with a corresponding series of insulator-receiving slots in alignment with said severing means, the series of insulatorreceiving mechanism slots related to at least one of said control mechanisms being different than the series of insulator receiver mechanism slots related to the other of said control mechanisms; and selector means effective to determine which of said at least first and second control mechanisms is operative at any given time.
Claim 2
Dependent Claim 175 words
Apparatus for forming insulators from a strip of insulative material for insertion into selected slots of a slotted magnetic core, the apparatus comprising: an insulator-receiving mechanism having slots corresponding to the slots of the slotted magnetic core; severing means operable to cylically sever a length from the strip of insulative material and introduce the severed length into a slot of said insulator-receiving mechanism; drive means for moving said insulator-receiving mechanism to bring said slots of said insulator-receiving mechanism sequentially in alignment with said severing means; at least first and second control mechanisms, each of said control mechanisms being effective when operative to repeatedly halt said insulator-receiving mechanism with a corresponding series of insulator-receiving slots in alignment with said severing means, the series of insulatorreceiving mechanism slots related to at least one of said control mechanisms being different than the series of insulator receiver mechanism slots related to the other of said control mechanisms; and selector means effective to determine which of said at least first and second control mechanisms is operative at any given time.
Claim 3
Dependent Claim 93 words
Apparatus as set forth in claim 1 wherein: each of said control mechanisms includes a control member movable with the insulator-receiving mechanism; each control including a plurality of stops corresponding to a predetermined series of insulator-receiving slots; each of said control mechanisms also includes a detent for engaging each stop in sequence to sequentially halt said insulator-receiving mechanism with each one of the corresponding series of insulator-receiving slots in alignment with said severing means; said selector means being effective to selectively prevent at least one of said detents from engaging its associated stops.
Claim 4
Independent Claim 155 words
A method of controlling the operational sequence of apparatus for forming insulators for insertion into selected slots of a magnetic core from a strip of insulative material wherein the apparatus includes insulator forming means comprising an insulator-forming mechanism and a power driven insulator-receiving mechanism having slots therein, and further includes at least two different disc means and a control mechanism responsive to a selected one of the at least two disc means for establishing at least two different patterns of insulators in the insulator-receiving mechanism, the method comprising: selecting from the at least two different disc means one disc means associated with formation of a given pattern of insulators, operatively interconnecting the selected one disc means and insulator forming means, and forming and placing insulators in slots of the insulator-receiving mechanism under control of the selected one disc means thereby to establish in the insulator-receiving mechanism a pattern of insulators corresponding to the given pattern.
Claim 5
Independent Claim 155 words
A method of controlling the operational sequence of apparatus for forming insulators for insertion into selected slots of a magnetic core from a strip of insulative material wherein the apparatus includes insulator forming means comprising an insulator-forming mechanism and a power driven insulator-receiving mechanism having slots therein, and further includes at least two different disc means and a control mechanism responsive to a selected one of the at least two disc means for establishing at least two different patterns of insulators in the insulator-receiving mechanism, the method comprising: selecting from the at least two different disc means one disc means associated with formation of a given pattern of insulators, operatively interconnecting the selected one disc means and insulator forming means, and forming and placing insulators in slots of the insulator-receiving mechanism under control of the selected one disc means thereby to establish in the insulator-receiving mechanism a pattern of insulators corresponding to the given pattern.
Claim 6
Dependent Claim 42 words
The method of claim 3 wherein the insulator-receiving mechanism is rotatable relative to the insulator-forming mechanism and the selected one disc means controls the rotation of the insulator-receiving mechanism while the given pattern of insulators is being established in the insulator-receiving mechanism.

References Cited (Backward Citations)

US1479248A Cited
US1720923A Cited
US3254394A Cited
US3579818A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-08-26 1978-02-25 1978-08-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-08-26 1982-02-25 1982-08-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-08-26 1986-02-25 1986-08-27 $7700.00 Window Closed / Lapsed

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