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US3811922A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing foam rubber-backed textiles

Assignee: BASF SE
•
Filing: 1972-07-10
•
Granted: 1974-05-21
•
Expires: 1992-07-10
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Abstract

Abstract In the manufacture of carpets having an attached layer of latex foam rubber, it was known to apply a precoat of a compounded liquid latex onto the underside of the carpet before applying the foamed latex layer. It has now been found that the slow drying or poor foam structure at the carpet/foam rubber interface encountered in such prior processes can be overcome by use of a foamed precoat. The foamed precoat can be applied in much smaller amounts than the prior liquid precoats.

Inventors

  • 👤 R Clark
  • 👤 D Westfield

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 04:44
CPC Classifications
D; D06; D06N; D06N7/00; D06N7/0063; D06N7/0071; D06N7/0073; D06N2203/00; D06N2203/02; D06N2205/00; D06N2205/04; D06N2205/20; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23986; Y10T428/249921; Y10T428/249953; Y10T428/249981; Y10T428/27; Y10T428/273

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 25 words
A process as claimed in claim 1 wherein the foamed precoat layer is at least partially dried before the foamed latex backing layer is applied.
Claim 2
Dependent Claim 25 words
A process as claimed in claim 2 wherein the foamed precoat layer is dried to substantially complete dryness before the foamed backing layer is applied.
Claim 3
Dependent Claim 14 words
A process as claimed in claim 2 wherein the carpet is a tufted carpet.
Claim 4
Dependent Claim 36 words
A process as claimed in claim 2 wherein the carpet is a tufted carpet and the foamed precoat layer is compounded with less than 50 parts of filler per 100 parts by weight of rubbery polymer.
Claim 5
Dependent Claim 39 words
A process as claimed in claim 2 wherein the carpet is a tufted carpet, the foamed precoat layer contains no filler and is applied in an amount of 3 - 5 dry weight ounces per square yard of carpet.
Claim 6
Dependent Claim 45 words
A process as claimed in claim 2 wherein the foamed precoat layer comprises a latex of a rubbery diene polymer, said latex being compounded so as to comprise a thickener and less than 50 parts of filler per 100 parts by weight of rubbery polymer.
Claim 7
Dependent Claim 24 words
A process as claimed in claim 2 wherein the polymer in the foamed precoat layer is a carboxy-modified rubbery copolymer of butadiene and styrene.
Claim 8
Dependent Claim 14 words
A foam rubber-backed carpet prepared according to the process as claimed in claim 2.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-05-20 1977-11-19 1978-05-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-05-20 1981-11-19 1982-05-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-05-20 1985-11-19 1986-05-21 $7700.00 Window Closed / Lapsed

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