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US3791850A Expired / Lapsed US ⏱️ 0.0 years remaining

Formable, weldable coated article of manufacture

Assignee: Monsanto Co
•
Filing: 1971-08-30
•
Granted: 1974-02-12
•
Expires: 1991-08-30
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Abstract

Abstract Disclosed herein are formable, weldable articles of manufacture comprising a metal sheet coated with a first coating of metal phosphate and a second coating comprising a blend of polyvinyl butyral and phenolic resins in at least one non-corrosive organic solvent which is a solvent for each component of the resin blend having dispersed therein a basic zinc chromate and a particular atomized aluminum powder.

Inventors

  • 👤 R Deshay
  • 👤 R Isaksen
  • 👤 A Sahni

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 21:49
CPC Classifications
B; B23; B23K; B23K11/00; B23K11/16; B23K11/163; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/256; Y10T428/26; Y10T428/27; Y10T428/273; Y10T428/31504; Y10T428/31855; Y10T428/31935

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 54 words
The article of manufacture of claim 1 wherein the polyvinyl butyral resin in the second coating has a polyvinyl alcohol content of from about 5 to about 30 percent by weight, a residual polyvinyl acetate content of less than 10 percent by weight and a weight average molecular weight of from 30,000 to 270,000.
Claim 2
Dependent Claim 21 words
about 20 to about 50 percent by weight of a phenolic resole resin based on the weight of the total resin,
Claim 3
Dependent Claim 22 words
about 0 to about 30 percent by weight of a basic zinc chromate based on the weight of the total resin, and,
Claim 4
Dependent Claim 35 words
The article of manufacture of claim 1, wherein the atomized aluminum powder has an average particle size of about 10 microns with a particle size distribution of from about 5 microns to about 20 microns.
Claim 5
Dependent Claim 16 words
The article of manufacture of claim 1 wherein the metal sheet is a ferrous metal sheet.
Claim 6
Dependent Claim 24 words
about 30 to about 60 percent by volume concentration of an atomized aluminum powder based on the dry film volume of the second coating.
Claim 7
Dependent Claim 14 words
The article of manufacture of claim 4 wherein the coated metal sheet is spot-weldable.
Claim 8
Dependent Claim 32 words
The article of manufacture of claim 4 having a T bend capability of 1 to 2T, a reverse impact of at least 160 inch pounds and a pencil hardness less than 3H.
Claim 9
Dependent Claim 25 words
The article of manufacture of claim 1 wherein the first coating is iron phosphate in amounts ranging from about 15 mg./sq.ft. to about 50 mg./sq.ft.
Claim 10
Dependent Claim 24 words
The article of manufacture of claim 1 wherein the second coating has been cured at a temperature in the range of 350* to 450*F.
Claim 11
Dependent Claim 22 words
ThE article of manufacture of claim 1 wherein the second coating has a thickness in the range of 0.3 to 0.7. mil.

References Cited (Backward Citations)

US2270662A Cited
US2411590A Cited
US2839438A Cited
US2881091A Cited
US3051586A Cited
US3196039A Cited
US3210219A Cited
US3325432A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-02-11 1977-08-13 1978-02-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-02-11 1981-08-13 1982-02-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-02-11 1985-08-13 1986-02-12 $7700.00 Window Closed / Lapsed

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