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US3791798A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal bonding with sintering

Assignee: National Standard Co
•
Filing: 1972-07-24
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Granted: 1974-02-12
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Expires: 1992-07-24
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Abstract

Abstract Heat bonding of a first metal component with a second metal component in which the holding is affected to the metal components being subjected to reduction and sintering in a favorable environment and in which the second metal component consisting of a reducible metal compound has contraction characteristics during reduction and sintering greater than that of the first metal component to effect bonding of two components.

Inventors

  • 👤 J Joyce
  • 👤 Intire H Mc

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 21:56
CPC Classifications
B; B22; B22F; B22F7/00; B22F7/02; B22F7/06; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12014; Y10T428/12028; Y10T428/12042; Y10T428/12063; Y10T428/12493; Y10T428/12771; Y10T428/12778; Y10T428/12861; Y10T428/12903; Y10T428/12931; Y10T428/12951; Y10T428/12972; Y10T428/12979; Y10T428/27; Y10T428/29; Y10T428/2913; Y10T428/2927; Y10T428/2929; Y10T428/2933; Y10T428/294; Y10T428/2958

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 26 words
The method of claim 1 where the metal compounds are selected from the group consisting of: the oxides of Fe, Co, Cr, Ni, Cu, and W.
Claim 2
Dependent Claim 20 words
The method of claim 1 where the metal compounds are selected from the group consisting of WS2, CuCl, and H2WO4.
Claim 3
Dependent Claim 63 words
The method of claim 1 in which said first metal component is a wire, said unreduced metal component is a tube, said wire being of smaller diameter than the inner diameter of said tube before reduction and sintering and of the same diameter as the diameter of said tube after reduction and sintering, and in which said wire is inserted into said tube.
Claim 4
Dependent Claim 68 words
The method of claim 1 in which said first metal component is a substantially solid metal body, said unreduced metal component is a hollow body, said solid metal body being smaller than the hollow area of said unreduced metal component before sintering and the same as said hollow area after sintering, and in which said solid metal body is inserted into the hollow area of said hollow body.
Claim 5
Dependent Claim 27 words
The method of claim 4 wherein the minimum diameter of the wire is larger than the final diameter (df) of the tube as determined by the formula:
Claim 6
Dependent Claim 44 words
The method of claim 1 in which said first metal component is a wire, said unreduced metal component is a tube, said wire being of smaller diameter than the inner diameter of said tube, and in which said wire is inserted into said tube.
Claim 7
Dependent Claim 13 words
The method of claim 4 in which said wire extends through said tube.
Claim 8
Dependent Claim 15 words
The method of claim 1 wherein said unreduced metal component consists essentially of iron oxide.
Claim 9
Dependent Claim 16 words
The method of claim 4 in which said unreduced metal component consists essentially of iron oxide.
Claim 10
Dependent Claim 50 words
The method of claim 1 wherein said metal component and said unreduced metal component are formed from compacts consisting essentially of particles of iron oxide and a binder in which at least 35 percent by the weight of the iron oxide particles have a major dimension less than 10 microns.
Claim 11
Dependent Claim 45 words
The method of claim 11 in which 50 percent by weight of the iron oxide particles are each less than .8 microns, and 50 percent by weight of the iron oxide particles each being in a range of from about 0.8 microns to 10 microns.
Claim 12
Dependent Claim 45 words
The method of claim 7 in which said unreduced metal component consists essentially of compacted particles composed predominantly of iron oxide particles, and the diameter of the wire is in the ratio of 0.95 to 1 with respect to the inner diameter of the tube.
Claim 13
Dependent Claim 46 words
The method of claim 4 wherein the diameter of the wire is the same as the diameter (df) of a tube of a sintered reduced metal component initially composed of two reducible and sinterable metal compounds to form a metal alloy as determined by the formula:
Claim 14
Dependent Claim 48 words
The method of claim 4 wherein the minimum diameter of the wire is no larger than the final diameter (df) of a tube of a sintered reduced metal component initially composed of three reducible and sinterable metal compounds to form a metal alloy as determined by the formula:
Claim 15
Dependent Claim 53 words
The method of claim 4 wherein the minimum diameter of the wire is the same as the final diameter (df) of a tube of a sintered reduced metal component initially composed of two reducible and sinterable metal compounds and an alloy metal or alloy to form another alloy as determined by the formula:
Claim 16
Dependent Claim 32 words
The method of claim 4 wherein the minimum diameter of the wire is the same as the final diameter (df) of a tube of reduced metal composed as determined by the formula:
Claim 17
Dependent Claim 15 words
The method of claim 1 wherein said unreduced metal component consists essentially of copper oxide.
Claim 18
Dependent Claim 23 words
The method of claim 1 wherein said unreduced metal component consists essentially of materials disposed to yield stainless steel upon reduction and sintering.
Claim 19
Dependent Claim 25 words
The method of claim 1 wherein said unreduced metal component is formed from a compact consisting essentially of particles of copper oxide and a binder.
Claim 20
Dependent Claim 34 words
The method of claim 1 wherein said unreduced metal component is formed from a compact consisting essentially of particles not exceeding 10 microns in size disposed to yield stainless steel upon reduction and sintering.
Claim 21
Dependent Claim 29 words
The method of claim 21 wherein the mean size of said particles is .8 micron, in which 90 percent by weight of said particles are less than 2.5 microns.
Claim 22
Dependent Claim 52 words
An assembly of metal components comprising a soli solid inner body, and a solid outer body intimately bonded over their contiguous surfaces, wherein the outer body has the following characteristics: a uniform porosity of about 0.1 to 5 percent by volume, and a mean grain size of less than about 20 microns.
Claim 23
Dependent Claim 9 words
An assembly made by the method of claim 21.

References Cited (Backward Citations)

GB628679A Cited
US2224934A Cited
US2992172A Cited
US3474523A Cited
GB1191445A Cited
US3671228A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-02-11 1977-08-13 1978-02-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-02-11 1981-08-13 1982-02-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-02-11 1985-08-13 1986-02-12 $7700.00 Window Closed / Lapsed

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