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US3775287A Expired / Lapsed US ⏱️ 0.0 years remaining

Gasoline prepared from cracking residual oil

Assignee: Gulf Research and Development Co
•
Filing: 1972-01-10
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Granted: 1973-11-27
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Expires: 1992-01-10
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Abstract

Abstract In fluid catalytic riser cracking of a gas oil with a zeolite catalyst the inclusion of controlled amounts of residual oil in the feed results in an improvement in octane value and/or improvement in the distribution of octane value of the gasoline product. This improvement in octane value occurs primarily in the particular boiling range fractions of the gasoline product having the lowest octane value. However, residual oil is relatively difficult to vaporize and the extent of its vaporization will depend on the equilibrium flash vaporization temperature at the bottom or inlet of the riser. The equilibrium flash vaporization temperature at the bottom of the riser is generally limited by such process necessities as avoidance of catalyst sintering or deactivation and/or avoidance of excessive catalyst to oil ratios, which can adversely affect product selectivity. Therefore, the quantity of residual oil in the feed must be controlled in relation to the equilibrium temperature in order to, on the one hand, vaporize and crack a sufficient quantity of residual oil to obtain the octane improvement effect, while, on the other hand, keeping the quantity of residual oil which remains unvaporized below a specified level. It is shown that at a fixed equilibrium flash vaporization temperature the quantity of residual oil which is vaporized cannot be increased merely by large increases in the proportion of residue in the feed.

Inventors

  • 👤 M Bryson
  • 👤 J Mckinney
  • 👤 R Titmus
  • 👤 F White

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 23:17
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/14; C10G11/18

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 193 words
A zeolite cracked gasoline substantially free of components boiling above 380*F. and having improved uniformity of octane number along its boiling range, said gasoline comprising the cracked products of a flash vaporization of gas oil boiling range hydrocarbons having a true boiling point below 1,050*F. together with an amount less than 25 volume percent of residual oil having a true boiling point above 1,050*F., a middle boiling fraction of the cracked products in the gasoline derived exclusively from the gas oil boiling range hydrocarbons having a relatively low Research clear or Motor clear octane value as compared to higher and lower boiling fractions in the gasoline of the cracked products derived exclusively from gas oil boiling range hydrocarbons, the proportion in the gasoline of the cracked products of the residual oil both increasing the percent by volume of gasoline yield as compared to zeolite cracking of said gas oil exclusively and elevating by at least one number on an unleaded basis either the Reasearch or the Motor octane value of the lowest octane 25*F. boiling range fraction of the cracked products in said gasoline derived exclusively from the gas oil boiling range hydrocarbons.
Claim 2
Dependent Claim 193 words
A zeolite cracked gasoline substantially free of components boiling above 380*F. and having improved uniformity of octane number along its boiling range, said gasoline comprising the cracked products of a flash vaporization of gas oil boiling range hydrocarbons having a true boiling point below 1,050*F. together with an amount less than 25 volume percent of residual oil having a true boiling point above 1,050*F., a middle boiling fraction of the cracked products in the gasoline derived exclusively from the gas oil boiling range hydrocarbons having a relatively low Research clear or Motor clear octane value as compared to higher and lower boiling fractions in the gasoline of the cracked products derived exclusively from gas oil boiling range hydrocarbons, the proportion in the gasoline of the cracked products of the residual oil both increasing the percent by volume of gasoline yield as compared to zeolite cracking of said gas oil exclusively and elevating by at least one number on an unleaded basis either the Reasearch or the Motor octane value of the lowest octane 25*F. boiling range fraction of the cracked products in said gasoline derived exclusively from the gas oil boiling range hydrocarbons.
Claim 3
Dependent Claim 54 words
The gasoline of claim 1 wherein the proportion of cracked products of the residual oil is sufficiently great to elevate by at least one number both the Research and the Motor octane value of the lowest octane 25*F. boiling range fraction of the cracked products derived exclusively from the gas oil boiling range hydrocarbons.
Claim 4
Dependent Claim 13 words
Claim 1 wherein the gasoline is substantially free of components boiling above 360*F.
Claim 5
Dependent Claim 11 words
The gasoline of claim 1 in a blend with other gasoline.
Claim 6
Dependent Claim 9 words
The gasoline of claim 1 unblended with other gasoline.
Claim 7
Dependent Claim 9 words
The gasoline of claim 1 in an unleaded condition.
Claim 8
Dependent Claim 14 words
The gasoline of claim 1 containing less than 1 gram of lead per gallon.
Claim 9
Dependent Claim 17 words
The gasoline of claim 1 wherein said lowest octane boiling range fraction has a 50*F. boiling range.
Claim 10
Dependent Claim 17 words
The gasoline of claim 1 wherein said lowest octane boiling range fraction has a 100*F. boiling range.
Claim 11
Dependent Claim 35 words
Claim 1 wherein the gasoline comprises the cracked products of a flash vaporization of the bottoms of a crude oil distillation which bottoms contain both gas oil hydrocarbons and the residual oil of the crude.
Claim 12
Dependent Claim 23 words
Claim 1 wherein the gasoline comprises the cracked products of a flash vaporization of a blend of gas oil distillate and residual oil.
Claim 13
Dependent Claim 14 words
Claim 1 wherein the Research clear octane value is elevated at least two numbers.
Claim 14
Dependent Claim 14 words
Claim 1 wherein the Research clear octane value is elevated at least three numbers.
Claim 15
Dependent Claim 27 words
Claim 1 wherein the amount of residual oil having a boiling point above 1,050*F. which is flash vaporized with gas oil is 15 to 21 volume percent.

References Cited (Backward Citations)

US3055822A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-11-26 1977-05-28 1977-11-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-11-26 1981-05-28 1981-11-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-11-26 1985-05-28 1985-11-27 $7700.00 Window Closed / Lapsed

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