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US3772115A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing reinforced carbon and graphite bodies

Assignee: Unifrax I LLC
•
Filing: 1970-05-14
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Granted: 1973-11-13
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Expires: 1990-05-14
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Abstract

Abstract A high strength carbon or graphite body formed from a carbon or graphite fiber composite shape having fibers running in three dimensions and a carbon or graphite matrix. The fiber composite is formed by needling layers of carbon or graphite fibers to position some of the fibers of each layer into a running direction substantially perpendicular to the running direction of the layers.

Inventors

  • 👤 W Carlson
  • 👤 L Ehrenreich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 06:04
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/71; C04B35/78; C04B35/80; C04B35/83; D; D04; D04H; D04H1/00; D04H1/70; D04H1/72; D04H5/00; D04H5/02

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 14 words
The process of claim 1 wherein the independent carbon fibers are chopped carbon fibers.
Claim 2
Dependent Claim 16 words
providing, over the surface of the fiber shape, a layer of randomly oriented, independent carbon fibers;
Claim 3
Dependent Claim 40 words
The process of claim 1 wherein said shape is needled a first time and additional layers of fibers are added and needled thereto, and repeating said adding and needling steps to build said shape to a desired number of layers.
Claim 4
Dependent Claim 60 words
subjecting the layers of fibrous material to penetration by barbed needles, said needles passing first through the layer of randomly oriented, independent carbon fibers, whereby a. the needle barbs become loaded with independent carbon fibers and carry the independent carbon fibers into the fiber shape, and b. independent carbon fibers are deposited within the fiber shape to provide interlaminar reinforcement;
Claim 5
Dependent Claim 9 words
impregnating the fiber shape with a carbonizable binder; and
Claim 6
Dependent Claim 20 words
The process of claim 1 wherein said fiber shape is formed by stacking sheets of cloth woven from said fibers.
Claim 7
Dependent Claim 19 words
The process of claim 1 wherein said shape is formed by winding layers of said fiber around a mandrel.
Claim 8
Dependent Claim 16 words
heating the impregnated shape at a sufficiently high temperature to cure and carbonize the binder therein.

References Cited (Backward Citations)

US2713016A Cited
US3312584A Cited
US3462340A Cited
US3462289A Cited
US3573123A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-11-12 1977-05-14 1977-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-11-12 1981-05-14 1981-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-11-12 1985-05-14 1985-11-13 $7700.00 Window Closed / Lapsed

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